ProMinent 10022 Betriebsanleitung

Sigmas with hygienic pump head

Supplementary operating instructions

Target group: trained qualified personnel

Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: this set of

supplementary instructions and the corresponding "Operating instructions for the diaphragm motor driven dosing pump

Sigma".

Both sets of operating instructions are only valid when read together.

Part no. 986047 BA SI 098 08/21 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Table of contents

1Product-specific part........................................................................ 3

1.1 Sigma 1................................................................................... 3

1.1.1 Performance data – Sigma 1................................................ 3

1.1.2 Dimensional drawings, Sigma 1........................................... 4

1.1.3 Spare parts lists for Sigma 1................................................ 5

1.1.4 Wetted materials.................................................................. 5

1.1.5 Performance diagrams, Sigma 1 with hygienic pump

head..................................................................................... 6

1.2 Sigma 2................................................................................... 7

1.2.1 Performance data – Sigma 2................................................ 7

1.2.2 Dimensional drawings, Sigma 2........................................... 8

1.2.3 Spare parts lists for Sigma 2................................................ 9

1.2.4 Wetted materials................................................................ 10

1.2.5 Performance diagrams, Sigma 2 with hygienic pump

head................................................................................... 10

1.3 Sigma 3................................................................................. 12

1.3.1 Performance data – Sigma 3.............................................. 12

1.3.2 Dimensional drawings, Sigma 3......................................... 13

1.3.3 Spare parts lists for Sigma 3.............................................. 14

1.3.4 Wetted materials................................................................ 15

1.3.5 Performance diagrams, Sigma 3 with hygienic pump

head................................................................................... 15

2 General information....................................................................... 17

2.1 Safety chapter....................................................................... 17

2.2 Storage and transport........................................................... 17

2.3 Installation, hydraulic............................................................. 18

2.4 Start up.................................................................................. 18

2.5 Maintenance.......................................................................... 18

2.6 Troubleshooting.................................................................... 19

2.7 Technical data....................................................................... 19

2.8 Standards and regulations.................................................... 19

3 Notes on cleaning metering pumps with hygienic pump head...... 20

3.1 Properties of wetted parts..................................................... 20

3.2 Cleaning by flushing.............................................................. 20

3.3 Cleaning, manual.................................................................. 23

3.3.1 Cleaning valves.................................................................. 23

3.3.2 Replacing the diaphragm................................................... 25

3.3.3 Checking the condition of the diaphragm rupture sensor... 27

Table of contents

1 Product-specific part

Should the information in these supplementary operating instructions and

the operating instructions for the pump contradict each other, the informa‐

tion in these supplementary operating instructions will take precedence!

1.1 Sigma 1

1.1.1 Performance data – Sigma 1

Type Minimum pump capacity at maximum

back pressure

Maximum

stroke rate

Priming lift Suction lift Connector

size

bar l/h ml/stroke Strokes/min mbar mbar DN

10022 10 24 5.5 73 200 500 10

10044 10 46 5.3 143 200 500 10

07065 7 68 5.5 205 200 500 10

Type Minimum pump capacity at maximum back pressure Maximum

stroke

rate

Priming

lift

Suction

lift

Con‐

nector

size

bar psi l/h gph ml/stroke Strokes/m

mbar mbar DN

10022 10 145 29 7.6 4.7 88 200 500 10

10044 10 145 55 21.4 4.5 172 200 500 10

07042 7 102 81.1 21.4 8.7 88 200 500 15

Type Minimum pump capacity at maximum

back pressure

Maximum

stroke rate

Priming lift Suction lift Connector

size

bar l/h ml/stroke Strokes/min mbar mbar DN

10022 10 30 4.7 88 200 500 10

10044 10 54 4.5 172 200 500 10

07065 7 66 4.7 200 200 500 10

All figures are guideline figures for water at 20 °C.

The priming lift applies to clean, moist valves, an empty suction line and

empty liquid end - with correct installation.

S1Ba with hygienic pump head at 50 Hz

operation

S1Ba with hygienic pump head at 60 Hz

operation

S1Cb with hygienic pump head

Product-specific part

1.1.2 Dimensional drawings, Sigma 1

P_SI_0207_SW-2

da1

160

212.5

130 71

60 60

420

28120

242

258

105.4

177

51 (219)

269

391

Fig. 1: Dimensional drawing of Sigma 1, S1Cb with hygienic pump head - dimensions in mm

da1 ≥ 150 mm = space to remove the dosing head

Dimensional drawing of Sigma 1, S1Cb

with hygienic pump head

Product-specific part

1.1.3 Spare parts lists for Sigma 1

B1284_3

Pos. Article Quantity Order no.

1 Single-hinge clamp (not included in the scope of delivery) - -

2* O-ring DIN 11864-R-12x3.5-EPDM 2 1110596

3 Connector section HD DN10 4435 2 1109467

4* O-ring DIN 11864-R-22x3.5-EPDM 6 1110595

5 Valve housing HD DN10 4435 2 1109441

6* Ball DIN 5401 D=5/8 G40 Al2O3 2 1110837

7* Valve seat HD DN10 4435 2 1109392

8* Multi-layer diaphragm S1_a d70x37 PTFE/EPDM 1935 1 1106069

* Contents of the spare parts kit

1.1.4 Wetted materials

Dosing head Valve seat / valve housing / connector section Seals Ball Diaphragm

1.4435 1.4435 EPDM * Al2O3PTFE

* O-ring DIN 11864 R

Sigma 1 with hygienic pump head

Product-specific part

1.1.5 Performance diagrams, Sigma 1 with hygienic pump head

p [bar]

S [%]

C [l/h]

0 10 20 30 40 50 60 70 80 90 100

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

S1Ba Hygien.

07065

10044

10022

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

07065

10044

10022

Fig. 2: A) Dosing rate C at maximum back pressure dependent on the

stroke length s. B) Dosing rate C dependent on the back pressure p.

p [bar]

S [%]

C [l/h]

0 10 20 30 40 50 60 70 80 90 100

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

S1Cb Hygien.

07065

10044

10022

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

07065

10044

10022

Fig. 3: A) Dosing rate C at maximum back pressure dependent on the

stroke length s. B) Dosing rate C dependent on the back pressure p.

Sigma 1 S1Ba with hygienic pump head

(50 Hz)

Sigma 1 S1Cb with hygienic pump head

Product-specific part

1.2 Sigma 2

1.2.1 Performance data – Sigma 2

Type Minimum pump capacity at maximum

back pressure

Maximum

stroke rate

Priming lift Suction lift Connector

size

bar l/h ml/stroke Strokes/min mbar mbar DN

16050 10 49 11.1 73 190 500 15

16090 10 87 10.9 132 190 500 15

16130 10 128 10.8 198 190 500 15

07120 7 122 27.8 73 150 500 25

07220 7 223 28.1 132 150 500 25

04350 4 356 30.0 198 150 500 25

Type Minimum pump capacity at maximum back pressure Max‐

imum

stroke

rate

Priming

lift

Suction

lift

Con‐

nector

size

bar psi l/h gph ml/stroke Strokes/

min

mbar mbar DN

16050 10 145 58 15.3 11.1 87 190 500 15

16090 10 145 102 29.9 10.9 156 190 500 15

16130 10 145 150 39.5 10.8 232 190 500 15

07120 7 100 145 38.2 27.8 87 150 500 25

07220 7 100 263 69.4 28.1 156 150 500 25

04350 4 58 418 110.3 30.0 232 150 500 25

Type Minimum pump capacity at maximum back

pressure

Priming lift Suction lift Connector

size

bar l/h ml/stroke mbar mbar DN

16050 10 60 11.1 190 500 15

16090 10 105 10.9 190 500 15

16130 10 129 10.8 190 500 15

07120 7 150 27.8 150 500 25

07220 7 270 28.1 150 500 25

04350 4 360 30.0 150 500 25

All figures are guideline figures for water at 20 °C.

The priming lift applies to a filled suction line and filled liquid end - with

correct installation.

S2Ba with hygienic pump head at 50 Hz

operation

S2Ba with hygienic pump head at 60 Hz

operation

S2Cb with hygienic pump head

Product-specific part

1.2.2 Dimensional drawings, Sigma 2

170

60 60

82.5

120

267

282

446

426

231

119

191

47.5

292.5

(245)

82.5

da1

P_SI_0208_SW

Fig. 4: Dimensional drawing of Sigma 2, S2Cb with hygienic pump head DN15 - dimensions in mm

da1 ≥ 150 mm = space to remove the dosing head

170

60 60

82.5

120

267

282

446

426

231

0.5 (339)

339.5

130

205

da1

P_SI_0209_SW

Fig. 5: Dimensional drawing of Sigma 2, S2Cb with hygienic pump head DN25 - dimensions in mm

da1 ≥ 150 mm = space to remove the dosing head

Dimensional drawings of Sigma 2, S2Cb

with hygienic pump head

Product-specific part

1.2.3 Spare parts lists for Sigma 2

B1284_3

Tab. 1: DN15 design

Pos. Article Quantity Order no.

1 Single-hinge clamp (not included in the scope of delivery) - -

2* O-ring DIN 11864-R-18x3.5-EPDM 2 1110594

3 Connector section HD DN15 4435 2 1109060

4* O-ring DIN 11864-R-28x3.5-EPDM 6 1110588

5 Valve housing HD DN15 4435 2 1109095

6* Ball DIN 5401 D=7/8 G 40 Al2O3 2 1110916

7* Valve seat HD DN15 4435 2 1109062

8* Multi-layer diaphragm S2_a d86.5x46-M8 PTFE/EPDM 1935 1 1106066

* Contents of the spare parts kit

Tab. 2: DN25 design

Pos. Article Quantity Order no.

1 Single-hinge clamp (not included in the scope of delivery) - -

2* O-ring DIN 11864-R-28x3.5-EPDM 2 1110588

3 Connector section HD DN25 4435 2 1109596

4* O-ring DIN 11864-R-40x5-EPDM 6 1110587

5 Valve housing HD DN25 4435 2 1109590

6* Ball DIN 5401 D=1.1/4 G 40 Al2O3 2 1110917

7* Valve seat HD DN25 4435 2 1109586

8* Multi-layer diaphragm S2_a d123.5x75-M8 PTFE/EPDM1935 1 1106067

* Contents of the spare parts kit

Product-specific part

1.2.4 Wetted materials

Dosing head Valve seat / valve housing / connector section Seals Ball Diaphragm

1.4435 1.4435 EPDM * Al2O3PTFE

* O-ring DIN 11864 R

1.2.5 Performance diagrams, Sigma 2 with hygienic pump head

p [bar]

S [%]

C [l/h]

S2Ba Hygien.

100

150

200

250

300

350

400

450

0 2 4 6

04350

07220

07120

16130

16090

16050

12108

100

150

200

250

300

350

400

450

806040200 100 120

04350

07220

07120

16130

16090

16050

Fig. 6: A) Dosing rate C at maximum back pressure dependent on the

stroke length s. B) Dosing rate C dependent on the back pressure p.

Sigma 2 S2Ba with hygienic pump head

(50 Hz)

Product-specific part

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