ProMinent VonTaine 1010 PP Bedienungsanleitung

Solenoid-coupled centrifugal pump

vonTaine® 1010 PP and PVDF

Assembly and operating instructions

A2924

Insert type and serial no. here: ________________________________________________________________

Original operating instructions (2006/42/EC)Part no. 987044 Version: BA vT 017 11/19 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense.

The document is always aimed equally at women, men and

gender-neutral persons. We kindly ask readers for their under‐

standing in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to the

correct operation of the unit or is intended to make

your work easier.

Warning information

Warning information includes detailed descriptions of the haz‐

ardous situation, see

Ä Chapter 2.1 ‘Labelling of Warning Informa‐

tion’ on page 7

The following symbols are used to highlight instructions, links, lists,

results and other elements in this document:

Tab. 1: More symbols

Symbol Description

Action, step by step.

⇨Outcome of an action.

Links to elements or sections of these instructions or other applicable documents.

nList without set order.

[Button]

Display element (e.g. indicators).

Operating element (e.g. button, switch).

‘Display/GUI’

Screen elements (e.g. buttons, assignment of function keys).

CODE Presentation of software elements and/or texts.

General non-discriminatory approach

Supplementary information

Supplemental directives

Table of contents

1 General................................................................................. 4

1.1 Part numbers and operating parameters...................... 5

1.2 Construction.................................................................. 5

1.3 Nameplate.................................................................... 6

1.4 Materials....................................................................... 6

2 Safety.................................................................................... 7

2.1 Labelling of Warning Information.................................. 7

2.2 User qualification.......................................................... 9

2.3 Safety Information for Maintenance, Inspection and

Installation Work......................................................... 10

2.4 Intended use............................................................... 10

2.5 Sound Pressure Level................................................ 11

3 Storage and transport......................................................... 12

3.1 Transport.................................................................... 12

3.2 Disposal of Packaging................................................ 12

4 Arrangement/Installation..................................................... 13

4.1 Assembly.................................................................... 13

4.2 Hose Lines / Pipework................................................ 14

4.2.1 Suction Line............................................................. 14

4.2.2 Discharge Line......................................................... 15

4.3 Electrical connection................................................... 15

5 Start Up/Decommissioning................................................. 18

5.1 Preparations for Operation......................................... 19

5.2 Start Up....................................................................... 19

5.3 Operation.................................................................... 20

5.4 Decommissioning....................................................... 20

6 Maintenance/Servicing........................................................ 21

6.1 Preventative maintenance.......................................... 21

6.2 Dismantling the pump head........................................ 23

6.3 Assembling the pump head........................................ 25

7 Faults, Possible Causes, Rectification................................ 26

8 Use Parts Disposal/Declaration of Decontamination.......... 27

9 Technical data..................................................................... 28

10 Spare parts......................................................................... 29

10.1 Exploded view drawing............................................. 29

10.2 Parts list for vonTaine® 1010 PP/FPM...................... 29

10.3 Parts list for vonTaine® 1010 PVDF/FKM................. 31

10.4 Parts list for vonTaine® 1010 PP/EPDM................... 31

10.5 Parts list for vonTaine® 1010 PVDF/EPDM.............. 32

11 Appendix............................................................................. 34

11.1 Dimensional drawing of vonTaine® 1010 PP

and PVDF................................................................. 34

11.2 Characteristic curves................................................ 35

11.3 Motor data sheet....................................................... 36

11.4 EC Declaration of Conformity for Machinery............ 37

12 Index................................................................................... 38

Table of contents

1 General

Target group: commercial use.

These assembly and operating instructions contain basic informa‐

tion which must be observed for the installation, operation and

maintenance of the pump. Therefore, it is essential that you read

these assembly and operating instructions before assembly and

“start up” of the pump. Ensure that these assembly and operating

instructions are permanently available at the location where the

pump is operated.

A2456

Fig. 1: Basic diagram: Main units of the vonTaine® pump

1 Terminal box

2 Electrical capacitor

3 Pump housing with pump head

4 Mounting foot

5 Drive housing with drive motor

vonTaine® pumps are solenoid-coupled centrifugal pumps. Thanks

to the solenoid coupling, the pump transports the liquid medium

leak-free from a storage tank to another storage tank, or even

directly into a discharge line.

The plastic pump is installed outside of the medium and/or storage

tank and is integrated by means of a tube/pipe into the overall

system.

Target group

Main units

Intended use

General

nSafe, reliable and leak-free pumping of liquid chemicals.

nContactless coupling between the motor and impeller via a sol‐

enoid coupling.

The individual components of the pump are available in different

material versions. Refer to the pump nameplate or delivery note for

the material version of your pump.

nPump head, PP or PVDF.

nSeal, FKM or EPDM.

nThe pump is not self-priming and requires a feed.

nThe hydraulic connectors have pipe threads in accordance with

DIN ISO 228-1.

1.1 Part numbers and operating parameters

Part no. 1023091 1023097 1028553 1028569

Pump type: vonTaine® 1010

PP/FKM

vonTaine® 1010

PVDF/FKM

vonTaine® 1010

PP/EPDM

vonTaine® 1010

PVDF/EPDM

Max. pump capacity: 1800 l/h

Operating range: 30 ... 1800 l/h

Max. delivery height: 4.5 mWs

Maximum system pressure at

20°C:

1.0 bar 2.0 bar 1.0 bar 2.0 bar

1.2 Construction

Pump housing, impeller, impeller magnet and housing canister are

made of plastic. The centring shafts and bearing are made of oxide

ceramic. The housing canister hermetically isolates the feed chem‐

ical from the outside atmosphere. Magnetic force transmission

makes the need for a shaft seal redundant, therefore there is no

possibility of a leakage at the shaft.

The housing components are statically sealed by O-rings.

The pump impeller is a radial impeller.

The benefits for you

Technical details

General

1.3 Nameplate

A2450

Fig. 2: Nameplate

The nameplate provides information on:

nCE mark,

nManufacturer,

nSerial number

[NO.:]

nPlace and country of origin,

nType of pump with material version,

nMaterial number

[Mat:]

nMains voltage in Volts,

nMains frequency in Hertz,

nCurrent strength in Amps,

nOutput in Watts,

nCapacitor capacity in Farad

[F]

nMaximum feed rate in l/h

[Qmax]

nMaximum delivery height in mWs

[Hmax]

1.4 Materials

Unit XXXX PP XXXX PVDF

Pump housing PP PVDF

Impeller PP PVDF

Impeller solenoid surround PP PVDF

Housing canister PP PVDF

Centring shaft Oxide ceramic Oxide ceramic

Slide bearing Oxide ceramic Oxide ceramic

Static seals FKM or EPDM FKM or EPDM

General

2 Safety

Always observe the labels and signs on the pump, e.g.:

nRotational direction arrow.

nSpecification for fluid connectors.

nWarning label to protect the pump from running dry.

nNameplate.

and maintain them in a fully legible condition.

2.1 Labelling of Warning Information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions pro‐

vide detailed warning information and are provided as clear step-

by-step instructions.

The warning information and notes are categorised according to

the following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

Description of hazard

– Denotes an immediate threatening danger. If

the situation is disregarded, it will result in fatal

or very serious injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious inju‐

ries.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in fatal

or very serious injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries.

Material damage.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in slight

or minor injuries. May also be used as a

warning about material damage.

Introduction

Safety

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings.

Measure to be taken to avoid this danger.

– Denotes a possibly damaging situation. If the

situation is disregarded, the product or an

object in its vicinity could be damaged.

Type of information

Hints on use and additional information.

Source of the information. Additional measures.

–

Denotes hints on use and other useful informa‐

tion. It does not indicate a hazardous or dam‐

aging situation.

Safety

2.2 User qualification

WARNING!

Danger of injury with inadequately qualified per‐

sonnel

The operator of the system / equipment is respon‐

sible for ensuring that the qualifications are ful‐

filled.

If inadequately qualified personnel work on the unit

or loiter in the hazard zone of the unit, this could

result in dangers that could cause serious injuries

and material damage.

– All work on the unit should therefore only be

conducted by qualified personnel.

– Unqualified personnel should be kept away

from the hazard zone.

The pertinent accident prevention regulations, as

well as all other generally acknowledged safety

regulations, must be adhered to.

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him and possible dangers that

could result from improper behaviour, as well as having been instructed in the

required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system

from the manufacturer or another authorised distribution partner.

Trained, qualified per‐

sonnel

A trained, qualified employee is deemed to be a person who is able to assess

the tasks assigned to him and recognize possible hazards based on his

training, knowledge and experience, as well as knowledge of pertinent regula‐

tions. A trained, qualified employee must be able to perform the tasks

assigned to him independently with the assistance of drawing documentation

and parts lists. The assessment of a person's technical training can also be

based on several years of work in the relevant field.

Electrical technician An electrical technician is able to complete work on electrical systems and rec‐

ognise and avoid possible dangers independently based on his technical

training and experience as well as knowledge of pertinent standards and regu‐

lations. An electrical technician must be able to perform the tasks assigned to

him independently with the assistance of drawing documentation, parts lists,

terminal and circuit diagrams. The electrical technician must be specifically

trained for the working environment in which the electrical technician is

employed and be conversant with the relevant standards and regulations.

Service The Service department refers to service technicians, who have received

proven training and have been authorised by the manufacturer to work on the

system.

Safety

2.3 Safety Information for Maintenance, Inspection and Installation Work

It is the responsibility of the operator to ensure that all mainte‐

nance, inspection and installation work is undertaken by authorised

and qualified specialist personnel.

It is the responsibility of the operator to ensure that all qualified

personnel is sufficiently informed by reading the assembly and

operating instructions.

Only perform all work on the pump when the pump is at a stand‐

still. Always observe the procedure for bringing the pump to a

standstill, as described in the operating instructions.

The pumps or pump units, which pump feed chemicals harmful to

health, must be decontaminated – refer in this regard to the mate‐

rial safety data sheet for the feed chemical.

All safety and protective equipment must be refitted and made

operational immediately after conclusion of the work.

WARNING!

Warning of a strong magnetic field

The pump contains very strong magnets.

– When working on the pump, pay particular

attention to the danger from magnetic fields.

These magnetic fields can, for example, affect

pacemakers.

People affected by this must stay away from the

pump. The operator of the pump must ensure that

suitable measures are put in place to avoid this

danger.

2.4 Intended use

nPumping of liquids similar to the viscosity of water.

nPumping of acids, lyes etc.

nPumping of gaseous liquids.

nAll other uses or modifications are prohibited.

Use a quick-closing valve in the pipework, as pressure surges can

irreparably damage the pump housing.

Pay particular attention when pumping crystallising feed

chemicals that the feed chemical does not crystallise in the

pump. Use a suitable agent to immediately flush through all

wetted parts after decommissioning. Refer to the material

safety data sheet for the feed chemical.

Resistance list

Pay attention to the resistance of the pump mate‐

rials refer to the ProMinent Resistance List at

www.prominent.com.

Fig. 3: No access to people with pace‐

makers or implanted defibrillators.

Safety

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