ProMinent Vario d Bedienungsanleitung

Metering pump

Vario d, VAMd

Operating instructions

Target group: trained, qualified personnel, unless otherwise required.

Original operating instructions (2006/42/EC)Part no. 999719 Version: BA VA 024 11/21 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male form in

grammatical structures but with an implied neutral sense. The document is

always aimed equally at women, men and gender-neutral persons. We

kindly ask readers for their understanding in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to the cor‐

rect operation of the unit or is intended to make your

work easier.

Warning information

Warning information includes detailed descriptions of the hazardous situa‐

tion, see

Ä Chapter 2.2 ‘Labelling of Warning Information’ on page 5

The following symbols are used to highlight instructions, links, lists, results

and other elements in this document:

Tab. 1: More symbols

Symbol Description

Action, step by step.

⇨Outcome of an action.

Links to elements or sections of these instructions or other applicable documents.

nList without set order.

[Button]

Display element (e.g. indicators).

Operating element (e.g. button, switch).

‘Display/GUI’

Screen elements (e.g. buttons, assignment of function keys).

CODE Presentation of software elements and/or texts.

General non-discriminatory approach

Supplementary information

Supplemental directives

Table of contents

1Product identification Vario d, VAMd............................................... 4

2 Safety chapter................................................................................. 5

2.1 Intended use........................................................................... 5

2.2 Labelling of Warning Information............................................ 5

2.3 Users' qualifications................................................................ 7

2.4 Safety information................................................................... 8

2.5 Isolating protective equipment................................................ 9

2.6 Sound pressure level.............................................................. 9

3 Repair............................................................................................ 10

4Technical data............................................................................... 12

4.1 Performance data.................................................................. 12

4.2 Accuracy............................................................................... 12

4.3 Wetted materials................................................................... 12

4.4 Ambient conditions................................................................ 13

4.4.1 Ambient temperatures........................................................ 13

4.4.2 Media temperatures........................................................... 13

4.4.3 Air humidity........................................................................ 13

4.5 Sound pressure level............................................................ 13

4.6 Supplementary information for modified design.................... 13

5 Dimensional drawings................................................................... 14

6Diagrams for adjusting the dosing rate.......................................... 15

7 Wear parts for Vario d, VAMd........................................................ 16

7.1 Spare parts kits..................................................................... 16

7.2 Diaphragms........................................................................... 17

8 Declaration of Conformity for Machinery....................................... 18

Table of contents

1 Product identification Vario d, VAMd

Tab. 2: design with motor: 3-phase, 400 V, 50 Hz

Order no. Nominal pressure * Nominal pump capacity *

1118827 12 17

1118828 10 25

1118829 12 42

1118830 9 39

1118831 7 63

* refer to nameplate for precise back pressure and pump capacity.

Material version: PVT - see "Technical data" chapter.

Tab. 3: design with motor: 1-phase, 230 V, 50 Hz

Order no. Nominal pressure * Nominal pump capacity *

1118502 12 17

1118501 10 25

1118500 12 42

1118544 9 39

1118503 7 63

* refer to nameplate for precise back pressure and pump capacity.

Material version: PVT - see "Technical data" chapter.

Product identification Vario d, VAMd

2 Safety chapter

The following warning signs are used in these operating instructions to

denote different types of danger:

Warning signs Type of danger

Warning – automatic start-up.

Warning – high-voltage.

Warning – danger zone.

2.1 Intended use

nOnly use the pump to meter liquid feed chemicals.

nOnly start up the pump once it has been correctly installed and started

up in accordance with the technical data and specifications contained

in the operating instructions.

nObserve the general limitations with regard to viscosity limits, chem‐

ical resistance and density - see also ProMinent® resistance list in the

product catalogue or at

www.prominent.com

nAll other uses or modifications are prohibited.

nThe pump is not designed to meter gaseous media and solids.

nThe pump is not intended to meter extremely hazardous media or

media harmful to life.

nThe pump is not designed to meter flammable media.

nThe pump is not intended to meter oxidants without the use of suitable

protective equipment.

nThe pump is not designed to meter explosive media.

nThe pump is not intended for operation in areas at risk from explosion.

nThe pump is not intended for unprotected use outdoors.

nThe pump is only intended for industrial use.

nThe pump should only be operated by trained and authorised per‐

sonnel.

nYou have a duty to observe the information contained in the operating

instructions during the different phases of the unit's service life.

2.2 Labelling of Warning Information

These operating instructions provide information on the technical data and

functions of the product. These operating instructions provide detailed

warning information and are provided as clear step-by-step instructions.

The warning information and notes are categorised according to the fol‐

lowing scheme. A number of different symbols are used to denote different

situations. The symbols shown here serve only as examples.

Warning signs denoting different types of

danger

Introduction

Safety chapter

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

Description of hazard

–Denotes an immediate threatening danger. If the sit‐

uation is disregarded, it will result in fatal or very

serious injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the situa‐

tion is disregarded, it could result in fatal or very

serious injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries. Material

damage.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the situa‐

tion is disregarded, it could result in slight or minor

injuries. May also be used as a warning about mate‐

rial damage.

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings.

Measure to be taken to avoid this danger.

– Denotes a possibly damaging situation. If the situa‐

tion is disregarded, the product or an object in its

vicinity could be damaged.

Type of information

Hints on use and additional information.

Source of the information. Additional measures.

–

Denotes hints on use and other useful information. It

does not indicate a hazardous or damaging situa‐

tion.

Safety chapter

2.3 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for

ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or

loiter in the hazard zone of the unit, this could result in

dangers that could cause serious injuries and material

damage.

– All work on the unit should therefore only be con‐

ducted by qualified personnel.

–Unqualified personnel should be kept away from the

hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and, if

required, trained in the tasks assigned to him/her and possible dangers that could

result from improper behaviour, as well as having been instructed in the required pro‐

tective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed person

and who has also received additional training specific to the system from ProMinent or

another authorised distribution partner.

Trained qualified personnel A qualified employee is deemed to be a person who is able to assess the tasks

assigned to him and recognize possible hazards based on his/her training, knowledge

and experience, as well as knowledge of pertinent regulations. The assessment of a

person's technical training can also be based on several years of work in the relevant

field.

Electrician Electricians are deemed to be people, who are able to complete work on electrical sys‐

tems and recognize and avoid possible hazards independently based on his/her tech‐

nical training and experience, as well as knowledge of pertinent standards and regula‐

tions.

Electricians should be specifically trained for the working environment in which the are

employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory directives on

accident prevention.

Customer Service department Customer Service department refers to service technicians, who have received proven

training and have been authorised by ProMinent to work on the system.

Note for the system operator

The pertinent accident prevention regulations, as well as

all other generally acknowledged safety regulations,

must be adhered to!

Safety chapter

2.4 Safety information

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very serious injuries.

Please ensure when handling hazardous substances

that you have read the latest safety data sheets provided

by the manufacture of the hazardous substance. The

actions required are described in the safety data sheet.

Check the safety data sheet regularly and replace, if

necessary, as the hazard potential of a substance can

be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that

these safety data sheets are available and that they are

kept up to date, as well as for producing an associated

hazard assessment for the workstations affected.

WARNING!

Warning of personal injury and material damage

Only with Basic Type: The pump can start pumping

again as soon as it has cooled down after overheating.

– Take this into account when operating the pump.

WARNING!

Danger of electric shock

Supply voltage may be present inside the pump housing.

– Safely and quickly disconnect the pump from the

mains/power supply if the pump housing has been

damaged.

Only return the pump to operation after an author‐

ised repair.

CAUTION!

Warning of feed chemical spraying around

Feed chemical may spray out of the hydraulic compo‐

nents if they are tampered with or opened due to pres‐

sure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by

unauthorised persons.

–Ensure that the system is at atmospheric pressure

before commencing any work on hydraulic parts of

the system.

CAUTION!

Warning of feed chemical spraying around

An unsuitable feed chemical can damage the parts of

the pump that come into contact with the chemical.

– Take into account the resistance of the wetted mate‐

rials and the ProMinent Resistance List when

selecting the feed chemical - see the ProMinent

Product Catalogue or visit ProMinent.

Safety chapter

2.5 Isolating protective equipment

All isolating protective equipment must be installed for operation:

nPower end front cover

nMotor fan cowling

nMotor terminal box cover

nPlug

In the event of an electrical accident, disconnect the mains cable from the

mains or press the emergency cut-off switch fitted on the side of the

system!

If feed chemical escapes, also depressurise the hydraulic system around

the pump as necessary. Adhere to the safety data sheet for the feed

chemical.

2.6 Sound pressure level

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure

(water)

Information in the event of an emergency

Sound pressure level

Safety chapter

3 Repair

nUser qualification: trained user

Ä Chapter 2.3 ‘Users' qualifications’

on page 7

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very serious injuries.

Please ensure when handling hazardous substances

that you have read the latest safety data sheets provided

by the manufacture of the hazardous substance. The

actions required are described in the safety data sheet.

Check the safety data sheet regularly and replace, if

necessary, as the hazard potential of a substance can

be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that

these safety data sheets are available and that they are

kept up to date, as well as for producing an associated

hazard assessment for the workstations affected.

CAUTION!

Warning of feed chemical spraying around

An unsuitable feed chemical can damage the parts of

the pump that come into contact with the chemical.

– Take into account the resistance of the wetted mate‐

rials and the ProMinent Resistance List when

selecting the feed chemical - see the ProMinent

Product Catalogue or visit ProMinent.

P_VA_0005_SW

Fig. 1: Liquid end parts

1 Suction connector

2 Dosing head

3 Pressure connector

4 Diaphragm

5 Backplate

6 Slide rod

9 Plug

Repair

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