ProMinent DULCO Trans 41/1000 PVDF Bedienungsanleitung

Barrel pump

DULCO®Trans 41/1000 PVDF or PP

Assembly and operating instructions

A2670

Original Operating Instructions (2006/42/EG) / Target group: commercial use982028 BA DTR 005 01/19 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to the

correct operation of the unit or is intended to make

your work easier.

Warning information

Warning information includes detailed descriptions of the haz‐

ardous situation, see

Ä Chapter 2.1 ‘Labelling of Warning Informa‐

tion’ on page 7

The following symbols are used to highlight instructions, links, lists,

results and other elements in this document:

Tab. 1: More symbols

Symbol Description

Action, step by step.

⇨Outcome of an action.

Links to elements or sections of these instructions or other applicable documents.

nList without set order.

[Button]

Display element (e.g. indicators).

Operating element (e.g. button, switch).

‘Display /GUI’

Screen elements (e.g. buttons, assignment of function keys).

CODE Presentation of software elements and/or texts.

General non-discriminatory approach

Supplementary information

Supplemental directives

Table of contents

1 Function, resistance and scope of delivery........................... 4

2 Safety chapter....................................................................... 7

2.1 Labelling of Warning Information.................................. 7

2.2 User qualification.......................................................... 9

2.3 Intended Use................................................................ 9

2.4 Foreseeable Misuse................................................... 10

2.5 Safety.......................................................................... 10

2.5.1 Safety information for pump and motor................... 10

2.5.2 Safety information for the pump nozzle................... 12

2.6 Sound pressure level.................................................. 13

3 Storage and Transport........................................................ 14

3.1 Transport.................................................................... 14

3.2 Disposal of Packaging................................................ 14

4 Assembly and commissioning............................................. 15

4.1 Assembly of the pump................................................ 15

4.2 Motor description and overcurrent tripping................. 15

5 Operation............................................................................ 16

6 Cleaning after each use...................................................... 18

7 Repair, faults and spare parts............................................. 19

7.1 Checks/repairs............................................................ 19

7.2 Troubleshooting.......................................................... 21

7.3 Spare parts for the DULCO®Trans............................. 21

7.3.1 Spare parts kit for DULCO®Trans 41/1000 PP........ 22

7.3.2 Spare parts kit for DULCO®Trans 41/1000 PVDF... 22

7.3.3 Spare parts for the motor......................................... 23

7.3.4 Spare parts for the pump......................................... 25

7.3.5 Spare parts for the pump nozzle.............................. 27

7.3.6 Accessories............................................................. 28

8 Disposal of used parts........................................................ 29

9 Technical data at a glance.................................................. 30

9.1 Technical data, PP version......................................... 30

9.2 Technical data, PVDF version.................................... 31

9.3 Performance diagram................................................. 32

9.4 Dimensional drawing with main dimensions............... 32

10 EC / EU Declaration of Conformity for Machinery............... 33

11 Index................................................................................... 34

Table of contents

1 Function, resistance and scope of delivery

Barrel pumps are the ideal solution when liquids have to be moved.

The unit is used for bottling, draining and transferring non-flam‐

mable and non-explosive liquids from canisters, hobbocks, drums,

storage tanks and containers.

Device Max. pump capacity Max. delivery height Order number

DULCO®Trans 41/1000 PP 93 l/min* 11.0 m 1098491

DULCO®Trans 41/1000 PVDF 93 l/ min* 11.0 m 1098493

* The pump capacity is also measured with water at 20 °C, a 1” pressure pipe and an oval wheel meter.

The field of application of the unit depends on the

chemical resistance of the materials used.

Tab. 2: Wetted materials of the unit, PP version:

Component Material

External and internal pipe, pump nozzle PP

Drive shaft Hastelloy® C

Rotor PP

Metering hose PVC with woven inner layer

The resistance list, which is continually updated, can be found on the manufacturer’s homepage

www.prominent.com

Tab. 3: Wetted materials of the unit, PVDF version:

Component Material

External and internal pipe, pump nozzle PVDF

Drive shaft Hastelloy® C

Rotor PVDF

Metering hose Cross-linked PE

The resistance list, which is continually updated, can be found on the manufacturer’s homepage

www.prominent.com

Function

Chemical resistance

Function, resistance and scope of delivery

A2678

Fig. 1: Nameplate on the pump housing, PP version.

A2679

Fig. 2: A2679

1 Barrel pump motor

2 Pump

3 Pump nozzle assembled on the metering hose

4 Metering hose

5 Packaging

6 Assembly and operating instructions

Nameplate

Scope of delivery

Function, resistance and scope of delivery

1 2 3

A2681

Fig. 3: Overview of the key components, PP version.

1 On/off switch.

2 Connecting nut.

3 Suction tube.

Overview of the key components

Function, resistance and scope of delivery

2 Safety chapter

2.1 Labelling of Warning Information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions pro‐

vide detailed warning information and are provided as clear step-

by-step instructions.

The warning information and notes are categorised according to

the following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger.

Description of hazard

– Denotes an immediate threatening danger. If

the situation is disregarded, it will result in fatal

or very serious injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious inju‐

ries.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in fatal

or very serious injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries.

Material damage.

Measure to be taken to avoid this danger.

– Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in slight

or minor injuries. May also be used as a

warning about material damage.

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings.

Measure to be taken to avoid this danger.

– Denotes a possibly damaging situation. If the

situation is disregarded, the product or an

object in its vicinity could be damaged.

Introduction

Safety chapter

Type of information

Hints on use and additional information.

Source of the information. Additional measures.

–

Denotes hints on use and other useful informa‐

tion. It does not indicate a hazardous or dam‐

aging situation.

Safety chapter

2.2 User qualification

WARNING!

Danger of injury with inadequately qualified per‐

sonnel

The operator of the system / equipment is respon‐

sible for ensuring that the qualifications are ful‐

filled.

If inadequately qualified personnel work on the unit

or loiter in the hazard zone of the unit, this could

result in dangers that could cause serious injuries

and material damage.

– All work on the unit should therefore only be

conducted by qualified personnel.

– Unqualified personnel should be kept away

from the hazard zone.

The pertinent accident prevention regulations, as

well as all other generally acknowledged safety

regulations, must be adhered to.

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him and possible dangers that

could result from improper behaviour, as well as having been instructed in the

required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system

from the manufacturer or another authorised distribution partner.

Trained, qualified per‐

sonnel

A trained, qualified employee is deemed to be a person who is able to assess

the tasks assigned to him and recognize possible hazards based on his

training, knowledge and experience, as well as knowledge of pertinent regula‐

tions. A trained, qualified employee must be able to perform the tasks

assigned to him independently with the assistance of drawing documentation

and parts lists. The assessment of a person's technical training can also be

based on several years of work in the relevant field.

Electrical technician An electrical technician is able to complete work on electrical systems and rec‐

ognise and avoid possible dangers independently based on his technical

training and experience as well as knowledge of pertinent standards and regu‐

lations. An electrical technician must be able to perform the tasks assigned to

him independently with the assistance of drawing documentation, parts lists,

terminal and circuit diagrams. The electrical technician must be specifically

trained for the working environment in which the electrical technician is

employed and be conversant with the relevant standards and regulations.

Service The Service department refers to service technicians, who have received

proven training and have been authorised by the manufacturer to work on the

system.

2.3 Intended Use

nThe barrel pump is used for the fast and safe drainage or

transfer of storage tanks, drums and container.

nDepending on its design, the barrel pump can pump non-flam‐

mable liquids of all kinds.

Safety chapter

nThe collector motor is used to drive the barrel pump in areas

not at risk of explosion and is used for non-flammable liquids.

nThe pump nozzle is used for the bottling of liquids.

nBarrel pump, motor and pump nozzle are suitable for protected

use indoors and may not be exposed to weathering.

nThe barrel pump, motor and pump nozzle are intended for

commercial use.

2.4 Foreseeable Misuse

nThe barrel pump and its accessories are not intended to be

used by untrained people and by people with restricted phys‐

ical, sensory or mental capabilities.

nChildren should be supervised to ensure that they do not play

with the unit.

nThe use of the pump nozzle is not permitted in petrol filling sta‐

tions (TRBF40).

nThe pumping of flammable liquids is not permitted.

nOperation in areas at risk of explosion is not permitted.

2.5 Safety

This chapter gives an overview of all the important safety aspects

for the protection of individuals as well as for safe and fault-free

operation of the product. Other task-specific warning information

can be found in the individual action sequences.

The following chapters describe the residual risks that use of this

unit presents even when used as intended. Please refer to the

safety information listed here and comply with the warning informa‐

tion in the later chapters of these instructions to reduce these risks

of personal injury and material damage and avoid hazardous situa‐

tions.

2.5.1 Safety information for pump and motor

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very serious inju‐

ries.

Please ensure when handling hazardous sub‐

stances that you have read the latest safety data

sheets provided by the manufacture of the haz‐

ardous substance. The actions required are

described in the safety data sheet. Check the

safety data sheet regularly and replace, if neces‐

sary, as the hazard potential of a substance can be

re-evaluated at any time based on new findings.

The system operator is responsible for ensuring

that these safety data sheets are available and that

they are kept up to date, as well as for producing

an associated hazard assessment for the worksta‐

tions affected.

Safety chapter

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