ProMinent Sigma/ 1 S1Ba Bedienungsanleitung

Part No. 987260 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI 012 07/02 GB

ProMinent

Please completely read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 1 S1Ba or S1Ca metering pumps

are operated safely and reliably for their intended purpose:

This product specific Sigma/ 1 operating instructions manual and the ”General operating instructions

ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!

Operating Instructions

ProMinent®Sigma/ 1

S1Ba (Basic Type)

S1Ca (Control Type)

S1Ca

with left-hand liquid end

S1Ca

Control elements and key functions

15 14 13 12 11

Control elements: overview

1 Operating light (green)

2 Warning light (yellow)

3 Error warning light (red)

4 Stroke length adjuster

5 LCD display

6 UP key

7 DOWN key

8 P key

9 STOP/START key

10 i key

11 Relay output (optional)

12 Metering monitor socket

13 External control socket

14 Float switch socket

15 Diaphragm rupture indicator socket

16 Mains switch

Key functions

In continuous display mode In settings mode

(operating) (settings)

STOP/START key

STOP

START

Press briefly Stop pump, Stop pump,

start pump start pump

P key

Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu

Cancel error option or continuous display

Press for 2 s Change to settings mode ---

Press for 3 s --- Jump to continuous display

Press for 10 s Software version displayed

Press for 15 s Load factory settings (calibration) ---

i key

Press x1 Toggle between continuous displays Toggle between “change individual digits”

and change a figure"

Press x2 --- For “change individual digits”:

jumps to first digit

Arrow keys UP and DOWN

Press separately Change directly alterable values Select other settings,

(until “Set” appears) change individual digit or figure

Press simultaneously Prime (in “Stroke rate” permanent display)- ---

PPPP

Bedien-/Einstellschema

P P

STOP

START

edom

Batch

Contact

ManualAnalog

edom

Analog

edom

Manual

edom

Contact

edom

Batch

edoc

enon

1edoc

2edoc

tes

hctab

glana

Set

wolf

xua

bilac

raelc

ffo

02o

Set

Analog

024

Set

Analog

evruc

Set

Analog

11i

Set

Analog

01i

Set

Analog

12f

Freq.

Set

Analog

02f

Freq.

Set

Analog

11f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

92f

Freq.

Set

Analog

92f

Freq.

Set

Analog

02f

Freq.

Set

Analog

02f

Freq.

Set

Analog

91i

Set

Analog

01i

Set

Analog

91i

Set

Analog

01i

Set

Analog

22i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

nore

Set

Analog

ffore

Set

Analog

ffo

trats 0

Dauer-

10000

02451

tinu

2 s

-----

Set

Analog

Set

Analog

Set

Analog

Pumpe stoppen/starten

Direkt veränderbare Größen ändern

= Sperrung (CODE 1)

= Sperrung (CODE 2)

Ansaugen

Charge starten (nur in Betriebsart "Batch")

Fehler quittieren

Einstellbare Größen prüfen

002

tctnc no

ffo

SUB 9

sRDDA 0

p. 42

p. 50

p. 42

p. 48

Operating-/Settings Diagram

Start/stop pump

Change directly alterable values

Prime

Start batch (in “batch”operating mode only)

Cancel error

Check adjustable values

Continuous

display

➀ = Lock (CODE 1)

➁ = Lock (CODE 2)

Set

Calib

Set

Calib

Set

p. 44

p. 48

p. 46

p. 47

p. 31

p. 48

Mem

Contact

Stop

Operating mode "Analog" 0-20 mA

Stroke rate

Feed rate

Total stroke number

Total litres

(feed quantity)

"External" display

Signal current

Strokes remaining

Batch size/

Litres remaining

Factor

"Mem" appears only when "memory" function activated

Stroke length

Operating mode "Manual"

Continuous display

Operating mode "Contact" with

memory and tansfer factor 5

Operating mode "Batch" with

memory and tansfer factor 5

653

Analog

Stop

86321

Analog

Stop

txe

Analog

Stop

002

Analog

Stop

Analog

Stop

Manual

Stop

Contact

Stop

Batch

Stop

081

Freq.

Manual

Stop

081

Freq.

Contact

Stop

653

Stop Contact

081

Freq.

Batch

Stop

653

Stop Batch

057

/hL

Manual

Stop

653

Stop

Manual

86321

Stop Contact

86321

Stop Batch

86321

Stop

Manual

txe

Stop Contact

Mem

txe

Stop Batch

Mem

Batch

Stop

01000

Mem

Batch

Stop

Mem

Batch

Stop

Mem

Contact

Stop

005

081

Freq.

Analog

Stop

057

/hL

Analog

Stop

Continuous

display

= UP and/or DOWN arrow keys, directly alterable values

Operating mode ”Contact”with

memory and transfer factor 5

Operating mode ”Batch”with

memory and transfer factor 5

Page 6 ProMinent®

Dulcodes UV-Desinfektionsanlage

Imprint

Operating Instructions for ProMinent®Sigma/ 1 S1Ba/S1Ca

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

P.O. Box 101760

69007 Heidelberg ·Germany

[email protected]

www.prominent.de

Subject to technical modifications.

Imprint

Dulcodes UV-Desinfektionsanlage

Page 7

ProMinent®

Table of contents

Page

Device Identification/Identity Code 9

1 Notes on safety of ProMinent®metering pumps 11

1.1 General notes 11

1.2 Notes on installation, start-up and operation 11

1.3 Notes on maintenance and repair 12

2 Product description S1Ba/S1Ca 13

2.1 Identification of pump type 13

2.2 Design/Functional description 13

2.2.1 Functional description, drive 13

2.2.2 Stroke movement 14

2.2.3 Metering capacity diagram 15

2.2.4 Functional description, delivery unit 17

2.2.5 Integrated overflow valve with bleeder function 18

2.2.6 Diaphragm rupture sensor 20

3 Technical data 23

3.1 Technical data Sigma/ 1 23

3.1.1 Capacity data 23

3.1.2 Dimensions Sigma/ 1 25

3.1.3 Dimensions Sigma/ 1 with servo motor 26

3.1.4 Dimensions Sigma/ 1 with left hand liquid end 27

3.1.5 Motor data 27

3.1.6 Stroke adjuster 28

3.1.7 Stroke actuator 28

3.1.8 Electrical data, stroke sensor “S1Ba”28

3.1.9 Electrical data, pacing relay “S1Ba”28

3.1.10 Sound intensity level 28

4 Start-up/Maintenance 29

4.1 Start-up 29

4.2 Maintenance 29

4.3 Replacement of wearing parts 29

5 Features of the S1Ca metering pumps 31

5.1 Function description, motors 31

5.2 Function description, controller 32

5.3 Sockets, symbols and wiring diagram 34

5.4 Retrofitting relays 39

Page 8 ProMinent®

Dulcodes UV-Desinfektionsanlage

Table of contents

6 Control elements 40

7 Settings 41

7.1. Check adjustable values 42

7.2 Change to settings mode 42

7.3 Select operating mode (MODE menu) 43

7.4 Settings for operating mode (SET menu) 43

7.4.1 Settings for “manual”operating mode 43

7.4.2 Settings for “analogue”operating mode (ANALG menu) 43

7.4.3 Settings for “contact”operating mode (CONTCT menu) 45

7.4.4 Settings for “batch”operating mode (BATCH menu) 47

7.5 Settings for programmable functions (SET menu) 47

7.5.1 Settings for “calibration”function (CALIB menu) 47

7.5.2 Setting for “auxiliary frequency”function (AUX menue) 48

7.5.3 Settings for the “flow”function (FLOW menu) 49

7.6 Setting code (CODE menu) 49

7.7 Cancel total stroke number or total litres (CLEAR window) 49

8 Operating 50

8.1 Manual operation 50

8.2 Remote control 51

9 Troubleshooting 51

10 Decommissioning and disposal 53

11 Spare parts and accessories 54

Annex 55

Motor data sheet 55

EC Declaration of Conformity 56

Exploded diagrams of liquid ends 57

Stroke actuator wiring diagram 63

Stroke adjuster wiring diagram 63

Dulcodes UV-Desinfektionsanlage

Page 9

ProMinent®

Identity code ordering system

Please enter the identity code on the device label into the grey box below.

Dulcodes UV-Desinfektionsanlage Identity code ordering system

ProMinent®

S1Ba Sigma Basic Type (S1Ba)

HM Main drive, diaphragm

Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h])

12017

12 bar 17 l/h

12035

12 bar 35 l/h

10050

10 bar 50 l/h

10022

10 bar 22 l/h

10044

10 bar 44 l/h

07065

7 bar 65 l/h

07042 7 bar 42 l/h

04084 4 bar 84 l/h

04120 4 bar 120 l/h

Liquid end materials:

PV PVDF

SS Stainless steel

Seal material:

T PTFE seal

Diaphragm:

0 Standard diaphragm, PTFE version

1 Double diaphragm with diaphragm rupture indicator (retro fit possible)

Liquid end version:

0 No spring

1 With 2 valve springs, stainless steel 1.4301, 0.1 bar

4 With pressure relief valve, Viton®seal, no valve spring

5 With pressure relief valve, Viton®seal, and valve spring

Hydraulic connection:

0 Standard threaded connector (according to technical data)

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and stainless steel insert

7 Union nut and PVDF hose nozzle

8 Union nut and stainless steel hose nozzle

Version:

0 With ProMinent®logo (standard)

1 Without ProMinent®logo

Electrical power supply:

S 3 ph, 230 V/400 V 50/60 Hz, 0.09 kW

M 1 ph, AC, 230 V/50/60 Hz, 0.09 kW

N 1 ph, AC 115 V 60 Hz, 0.09 kW

L 3 ph, 230 V/400 V, 50 Hz, (EExe, EExde)

P 3 ph, 230 V/400 V, 60 Hz, (EExe, EExde)

R 3 ph, variable speed motor, 230/400 V, 0.09 kW

V Variable speed motor with integrated speed control 1 pH,

230 V, 50/60 Hz

Z 1 ph, variable speed control set 1 ph, 230/400 V, 50/60 Hz

2 No motor, C 42 flange (NEMA)

3 No motor, B5 Gr. 56 (DN)

Enclosure rating:

0 IP 55 (standard)

1 Exe motor version (EExe II T3)

2 Exde motor version (EExde IIC T4)

Stroke sensor:

0 No stroke sensor (standard)

2 Pacing relay (reed relay)

3 Stroke sensor (Namur) for hazardous locations

Stroke length adjustment:

0 Manual (standard)

1 With stroke positioning motor, 230 V/50/60 Hz

2 With stroke positioning motor, 115 V/60 Hz

3 With stroke control motor,

0...20 mA 230 V/50/60 Hz

4 With stroke control motor

4...20 mA 230 V/50/60 Hz

5 With stroke control motor

0...20 mA 115 V/60 Hz

6 With stroke control motor

4...20 mA 115 V/60 Hz

S1Ba HM ___ ___ T ___ ___ ___ ___ ___ ___ ___ ___ 01

Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®

Dulcodes UV-Desinfektionsanlage

Identity code ordering system

Please enter the identity code on the device label into the grey box below.

Notice:

S2Ca pump types: 60 Hz performance

data applies (as 60 Hz operation)

but max. 200 strokes/min.

S1Ca Sigma Control Type (S1Ca)

HM Power end, diaphragm

Pump typ: (figures 1+2 =back pressure [bar ],figures 3-5 =feed rate [l/h ])

12017

12 bar 20 l/h

12035

12 bar 42 l/h

10050

10 bar 50 l/h

10022

10 bar 26 l/h

10044

10 bar 53 l/h

07065

7 bar 65 l/h

07042

7 bar 50 l/h

04084

4 bar 101 l/h

04120

4 bar 120 l/h

Liquid end materials:

PV PVDF

SS Stainless steel

Seal material:

T PTFE seal

Displacement element:

0 Standard diaphragm

1 Double diaphragm with rupture indicator incorporating “Pump stopping”function

2 Double diaphragm with rupture indicator incorporating “Pump alarm”function

Liquid end version:

0 No springs

1 With 2 valve springs, stainless steel 1.4301, 0.1 bar

4 With relief valve,Viton

seal,no valve spring

5 With relief valve,Viton

seal,with valve spring

Hydraulic connection:

0 Standard threaded connector (according to technical data)

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and stainless steel insert

7 Union nut and PVDF hose nozzle

8 Union nut and stainless steel hose nozzle

Version:

0 With ProMinent®logo

1 Without ProMinent®logo

Electrical power supply:

U 3 ph, 230 V/400 V, ±10 %, 50/60 Hz

Cable and plug:

A 2 m European

B 2 m Swiss

C 2 m Australian

D 2 m USA

Relays:

0 No relay

1 With fault indicating relay (N/C)

3 With fault indicating relay (N/O)

4 As 1 with pacing relay

5 As 3 with pacing relay

Control variant:

0 Manual + external with pulse control

1 Manual + external + pulse control

+ analogue

P PROFIBUS®

Access code:

0 No access code

1 With access code

Metering monitor:

0 Input with pulse evaluation

1 Input with permanent contact

evaluation

Stroke length

adjustment:

0 Manual

C Manual + calibration

S1Ca HM ___ ___ T ___ ___ ___ ___ U ___ ___ ___ ___ ___ ___ 01

Viton®is a registered trademark of DuPont Dow Elastomers.

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