Quadra-Fire CASTILEI-MBK Bedienungsanleitung

1 7022-514C July 7, 2015

CASTILE PELLET INSERT STOVE

Model(s):

CASTILEI-MBK

CASTILEI-PMH

CASTILEI-CSB

CASTILEI-CWL

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

O-T L

Tested and

Listed by Portland

Oregon USA

OMNI-Test Laboratories, Inc.

CUS

HOT SURFACES!

Glass and other surfaces are hot

during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

ﬁreplace.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other

ﬂammable materials.

• Keep clothing, furniture, draperies and other ﬂammable

materials away.

WARNING

If the information in these instruc-

tions is not followed exactly, a

ﬁre could result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other ﬂam-

mable vapors and liquids in the vicinity of

this or any other appliance.

• Do not overﬁre - If heater or chimney con-

nector glows, you are overﬁring. Overﬁring

will void your warranty.

• Comply with all minimum clearances to

combustibles as speciﬁed. Failure to

comply may cause house ﬁre.

WARNING

CAUTION

Tested and approved for wood pellets and corn pellets.

Burning of any other type of fuel voids your warranty.

NOTE

To obtain a French translation of this manual, please contact

your dealer or visit www.quadraﬁre.com

Pour obtenir une traduction française de ce manuel, s’il vous

plaît contacter votre revendeur ou visitez www.quadraﬁre.com

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and na-

tional codes and regulations.

• Consult local building, ﬁre ofﬁcials or authorities having juris-

diction about restrictions, installation inspection, and permits.

2 7022-514C July 7, 2015

CASTILE INSERT

TABLE OF CONTENTS

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

1 Important Safety Information............3

A. Appliance Certiﬁcation......................................................3

B. BTU & Efﬁciency Speciﬁcations........................................3

C. Glass Speciﬁcations.........................................................3

D. Electrical Rating................................................................3

E. Mobile Home Approved .................................................... 3

2 Getting Started...................................4

Design, Installation & Location Considerations ..........................4

B. Thermostat Wall Control Location......................................5

C. Tools And Supplies Needed..............................................5

D. Inspect Appliance and Components .................................5

E. Install Checklist..................................................................6

3 Dimensions and Clearances.............7

A. Appliance Dimensions ......................................................7

B. Clearance To Combustibles, UL and ULC.........................8

C. Masonry and Zero Clearance Fireplaces .........................9

D. Minimum Opening for Masonry

and Zero Clearance Fireplaces.........................................9

E. Hearth Extension...............................................................9

F. Floor Protection.................................................................9

G. Installation into a Factory-Built Fireplace .........................10

H. Installation into a Masonry Fireplace

.................................11

I. Prefabricated Metal Chimney.............................................11

4 Vent Information...............................12

A. Venting Termination Minimum Requirements...................12

B. Avoiding Smoke and Odors...............................................13

C. Negative Pressure............................................................14

D. Draft .................................................................................14

E. Chimney and Exhaust Connection ..................................14

F. Equivalent Feet of Pipe ....................................................15

G. Pipe Selection Chart ........................................................15

H. Pellet Venting Charts.........................................................16

5 Venting Systems..............................17

A. Full Reline With Outside Air - Horizontal...........................17

B. Full Reline With Outside Air - Vertical..............................18

6 Appliance Set-Up.............................19

A. Leveling System ...............................................................19

B. Outside Air Kit Instructions ................................................19

C. Door Handle Removal.......................................................20

D. Door Removal...................................................................20

E. Adjustable Hearth Support................................................20

F. Hearth Support for Standard Surround Only......................21

G. Surround & Trim Set, Econo.............................................22

H. Surround and Cast Trim Set ............................................23

I. Optional Log Set Placement Instructions............................24

J. Thermostat Installation......................................................25

7 Mobile Home Installation.................26

8 Accessory List .................................27

July 7, 2015 7022-514C 3

CASTILE INSERT

Model Castile Pellet Insert-B

Laboratory OMNI Test Laboratories, Inc.

Report No. 061-S-77d-6.2

Type Solid Fuel Room Heater/Pellet Fuel

Burning Type Insert

Standard ASTM E1509-2004, ULC S628-93 and

ULC/ORD-C1482-M1990 Room Heater

Pellet Fuel Burning Type and (UM) 84-

HUD, Mobile Home Approved

FCC Complies with Part 15 of FCC Rules.

Operation is subject to the following

two conditions: (1) this device may not

cause harmful interference, and (2) this

device must accept any interference

received, including interference that may

cause undesired operation.

1 Important Safety Information

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products, their

speciﬁcations and/or price without notice.

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage.

For assistance or additional information, consult a qualiﬁed

installer, service agency or your dealer.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

• Installation and use of any damaged appliance.

• Modiﬁcation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by

Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operatingappliance withoutlegs attached(if suppliedwithunit).

• Do NOT Overﬁre - If appliance or chimney connector glows,

you are overﬁring.

Any such action that may cause a ﬁre hazard.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be voided

by, the following actions:

C. Glass Speciﬁcations

This stove is equipped with 5mm ceramic glass. Replace

glass only with 5mm ceramic glass. Please contact your

dealer for replacement glass.

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

NOTE: Some generator or battery back-up systems may

not be compatible with the micro-processor electronics on

this appliance. Please consult the power supply manufac-

turer for compatible systems.

E. Mobile Home Approved

• This appliance is approved for mobile home installa-

tions when not installed in a sleeping room and when

an outside combustion air inlet is provided.

• The structural integrity of the mobile home ﬂoor, ceil-

ing, and walls must be maintained.

• The appliance must be properly grounded to the frame

of the mobile home and use only Listed pellet vent

Class “L” or “PL” connector pipe.

• Outside Air Kit, part OAK-ACC must be installed in a

mobile home installation.

NOTE: This installation must conform with local codes. In

the absence of local codes you must comply with the ASTM

E1509-2004, ULC S628-93, ULC/ORD-C-1482-M1990,

(UM) 84-HUD

A. Appliance Certiﬁcation

B. BTU & Efﬁciency Speciﬁcations

TheQuadra-FireCastilePelletInsertmeetstheU.S.Environ-

mentalProtectionAgency’semission limits for pellet heaters

sold after May 15, 2015.

This pellet insert needs periodic inspection and repair for

proper operation. It is against federal regulations to operate

this pellet insert in a manner inconsistent with operating

instructions in this manual.

EPA Certiﬁcation #: 940-14

EPA Certiﬁed Emissions: 1.8 grams per hour

*LHV Tested Efﬁciency: N/A

**HHV Tested Efﬁciency: N/A

***EPA BTU Output: 8,500 to 28,200 / hr.

****BTU Input: 11,600 to 38,700 / hr.

Vent Size: 3 or 4 inches, “L” or “PL”

Hopper Capacity: 45 lbs.

Fuel Wood Pellets

* Weighted average LHV efﬁciency using data collected during

EPA emissions test.

**Weighted average HHV efﬁciency using data collected during

EPA emissions test.

***A range of BTU outputs based on EPA Default Efﬁciency and

the burn rates from the low and high EPA tests.

****Based on the maximum feed rate per hour multiplied by

approximately 8600 BTU’s which is the average BTU’s from a

pound of pellets.

4 7022-514C July 7, 2015

CASTILE INSERT Install Guide

2 Getting Started

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended:

Outside Air Intake

on windward side

NOT recommended:

Outside Air Intake

on leeward side

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Marginal Location:

• Wind loading possible

Figure 4.1

Design, Installation & Location Considerations

1. Appliance Location

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector, ﬁre

ofﬁcials or authorities having jurisdiction over restrictions,

installation inspection and permits.

Itis a good ideato planyour installationon paper, using exact

measurements for clearances and ﬂoor protection, before

actually beginning the installation. Location of the appliance

and chimney will affect performance.

Consideration must be given to:

• Safety, convenience, trafﬁc ﬂow

• Placement of the chimney and chimney connector and to

minimize the use of chimney offsets.

• Place the appliance where there will be a clear passage

for a Listed chimney through the ceiling and roof (vertical)

or through exterior wall (horizontal).

• Installing the required outside air kit will affect the location

of the vent termination.

When locating vent and venting termination, the ideal loca-

tion is to vent above roof line when possible. This minimizes

the affects of wind loading.

Since pellet exhaust can contain ash, soot or sparks, you

must consider the location of:

• Windows

• Air Intakes

• Air Conditioner

• Overhang, sofﬁts, porch roofs, adjacent walls

• Landscaping, vegetation

• Horizontal or vertical vent termination

2. Floor Support

The supporting ﬂoor under the appliance must be able to

handle the weight of the appliance, fuel load and the weight

of the chimney.

Ensure that your ﬂoor will support these weights prior to

installation. Add sufﬁcient additional support to meet this

weight requirement prior to installation. The weight of the

appliance is 252 lbs.

CAUTION

Ifburning shelledﬁeld corn,you mustuse approved ventingspecif-

icallydesigned forcorn toprevent corrosionor degradation. Follow

the instructions from the venting manufacturer.

July 7, 2015 7022-514C 5

CASTILE INSERT

• Installation and use of any damaged appliance.

• Modiﬁcation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved

by Hearth & Home Technologies.

• Operatingappliance without fullyassembling allcomponents.

• Operating appliance without legs attached (if supplied with

unit).

• Do NOT Overﬁre

Or any such action that may cause a ﬁre hazard.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be voided by,

the following actions:

Reciprocating Saw Channel Locks

Hammer Phillips Screwdriver

Tape Measure Plumb Line

1/4” Self-Tapping Screws Framing Material

Hi-temp Caulking Material Gloves

Safety Glasses Framing Square

Electric Drill & Bits (1/4”) Level

May also need:

Vent Support Straps Venting Paint

Tools and building supplies normally required

for installation, unless installing into an existing

masonry ﬁreplace:

C. Tools And Supplies Needed

B. Thermostat Wall Control Location

The thermostat wall control’s location will have some affect

on the appliance’s operation.

• Maximum wire length from appliance is 100 feet (30.48m)

continuousunsplicedwire. Recommended20gaugewire,

solid copper .

• When located close to the appliance, it may require a

slightly higher temperature setting to keep the rest of the

house comfortable.

• When located in an adjacent room or on a different ﬂoor

level, you will notice higher temperatures near the appli-

ance.

D. Inspect Appliance and Components

• Open the appliance and remove all the parts and articles

packed inside the Component Pack. Inspect all the parts

and glass for shipping damage.

• Report to your dealer any parts damaged in shipment.

•

All labels have been removed from the glass door.

•

Plated surfaces have been wiped clean with a soft cloth,

if applicable.

• Readalltheinstructionsbeforestartingtheinstallation.

Follow these instructions carefully during the

installation to ensure maximum safety and beneﬁt.

• Follow pipe manufacturer instructions for installation

and air clearance requirements.

WARNING

Fire Risk.

Damaged parts could impair safe operation. Do NOT

install damaged, incomplete or substitute compo-

nents.

6 7022-514C July 7, 2015

CASTILE INSERT

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.

Customer:

Date Installed:

Lot/Address:

Location of Fireplace:

Installer:

Dealer/ Distributor Phone #:

Serial #:

Model (circle one): CASTILEI-MBK CASTILEI-PMH CASTILEI-CSB CASTILEI-CWL

WARNING! Risk of Fire or Explosion! Failure to install ﬁreplace according to these instructions can lead to a ﬁre or explosion.

Appliance Install

Veriﬁed clearances to combustibles. (Pg. 8)

Fireplace is leveled and liner is secured to appliance. (Pg. 19)

Hearth extension size/height decided. (Pg. 9)

Outside air kit installed. (Pg. 19)

Floor protection requirements have been met.

The masonry chimney is inspected by a professional and is clean or the

factory built metal chimney is installed according to the manufacturer’s

instructions and clearances.

Chimney Section 4 (Pg. 12)

Chimney conﬁguration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney meets the minimum height requirements.

Roof ﬂashing installed and sealed.

Terminations installed and sealed.

Clearances Section 3 (Pg. 7)

Combustible materials not installed in non-combustible areas.

Veriﬁed all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Protective hearth strips and hearth extension installed per manual requirements.

Appliance Setup Section 6 (Pg. 19)

All packaging and protective materials removed.

Firebrick, bafﬂe and ceramic blanket installed correctly.

All labels have been removed from the door.

All packaging materials are removed from inside/under the ﬁreplace.

Manual bag and all of its contents are removed from inside/under the ﬁreplace

and given to the party responsible for use and operation.

Hearth & Home Technologies recommends the following:

• Photographing the installation and copying this checklist for your ﬁle.

• That this checklist remain visible at all times on the ﬁreplace until the installation is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:

Comments communicated to party responsible by on

(Builder/Gen. Contractor) (Installer) (Date)

Part # 4017-254 • Rev B • 01/29/13

YES IF NO, WHY?

E. Install Checklist

July 7, 2015 7022-514C 7

CASTILE INSERT

Figure 7.3- Front View

Figure 7.1 - Top View Figure 7.2 -Side View

707mm

24 in

594mm

8 in

203mm

32 in

819mm

19 in

483mm

25 in

629mm

10 in

249mm 13 in

330mm 2 in

51mm

Overall Size A B

Metal Surround w/Cast Trim, STD 42-1/2 in. (1080mm) 30 in. (762mm)

Metal Surround w/Cast Trim, LRG 48 in. (1219mm) 34 in. (864mm)

Metal Surround w/Standard Trim, STD 43 in. (1092mm) 31 in. (787mm)

Metal Surround w/Standard Trim, LRG 51 in. (1294mm) 34 in. (864mm)

3 Dimensions and Clearances

A. Appliance Dimensions

8 7022-514C July 7, 2015

CASTILE INSERT

Fire Risk.

Comply with all minimum clearances to

combustibles as speciﬁed.

WARNING

Failure to comply may cause house ﬁre.

NOTE:

•Illustrations reﬂect typical installations and

are FOR DESIGN PURPOSES ONLY.

•I

llustrations/diagrams are not drawn to

scale.

•Actual installation may vary due to

individual design preference.

B. Clearance To Combustibles, UL and ULC

Inches Millimeters

A Top of Hopper Top Vent 2.0 51

Rear Vent 2.5 64

B Side of Hopper Top or Rear Vent 2.0 51

C Back of Hopper Top or Rear Vent 4.0 102

D Vent Pipe to Combustible Top or Rear Vent 3.0 76

INSTALLED AS A BUILT-IN UNIT

Shown with Rear Vent and Optional Outside Air

Figure 8.1

Figure 8.2

AS A BUILT-IN

0 in. Clearance To Exposed SectionAnd Face Trim

12 in

305mm

Combustible

Mantel

6 in

152mm

Outside Air

Top Vent:

2 in

51mm

Rear Vent:

2.5 in

64mm

Back of Hopper:

4in

102mm

Vent Pipe to

Combustibles:

3 in

76mm

July 7, 2015 7022-514C 9

CASTILE INSERT

D. Minimum Opening for Masonry and Zero

Clearance Fireplaces

Figure 9.1

C. Masonry and Zero Clearance Fireplaces

Inches Millimeters

EFloor protection hearth extension from door

opening 6 152

FFloor protection to the side of door opening 6 152

F. Floor Protection

Figure 9.2

NOTE

It is necessary to permanently seal any opening between

the masonry of the ﬁreplace and the facing masonry.

E. Hearth Extension

If employing a hearth extension, any parts or materials used

in construction must be non-combustible.

Side Wall

Mantel

Maximum Mantel Depth: 12 inches (305mm)

Face

Trim

Inches Millimeters

AInsert side to combustible side wall 16 406

BInsert top to mantel 12 305

CInsert top to maximum. 2-1/4 inch

(57mm) face trim 4-3/4 121

DInsert side to maximum. 2-1/4 inch

(57mm) face trim 10 254

Location Inches Millimeters

A Rear Width 23-5/8 600

B Depth 17 432

C Height 21-1/4 540

D Front Width 28-1/8 714

10 7022-514C July 7, 2015

CASTILE INSERT

Mark area of

floor to cut

Starter hole

Use 2 x 4 from insert

packaging to support insert

G. Installation into a Factory-Built Fireplace

The following modiﬁcations are permissible:

• Removal of damper or locked in open position

• Removal of smoke shelf or bafﬂe

• Removal of ember catches

• Removel of ﬁre grate

• Removal of view screen/curtain

• Removal of doors

• Removal of factory-built ﬁreplace ﬂoor

• External trim pieces which do not affect the operation of

theﬁreplacemay be removed providing they can bestored

on or within the ﬁreplace for reassembly if the insert is

removed.

• The permanent metal warning label provided must be

attached to the back of the ﬁreplace, with screws or

nails, stating that the ﬁreplace may have been altered to

accommodate the insert, and must be returned to original

conditionfor use as aconventional ﬁreplace. Figure 10.1

Figure 10.2. Measure and mark the metal

ﬂoor for cutting. With a drill, make a starter

hole in each corner.

Figure 10.3. Using a saws-all, cut out the

ﬂoor.

Figure 10.4. If the ﬂoor is made of thin

metal, we recommend using the 2 x 4 from

the insert packaging to support the insert.

The 2 x 4 may need to be cut to the appro-

priate size.

250-2061

WARNING

THIS FIREPLACE MAY HAVE BEEN ALTERED

TOACCOMMODATE AN INSERT. IT MUST BE

RETURNED TO ITS ORIGINAL CONDITION

BEFORE USE AS A SOLID FUEL BURNING

FIREPLACE. 250-2061

Figure 10.1

• Ifthe hearth extension islower thanthe ﬁreplaceopening,

theportion of the insertextending ontothe hearthmustbe

supported.

• Manufacturer designed adjustable support kit can be

ordered from your dealer.

NOTE: Refer to chimney liner manufacturer for recom-

mendations on supporting the liner. Installation

into ﬁreplaces without a permit will void the listing.•

• The ﬁrebrick (refractory), glass doors, screen rails,

screen mesh and log grates can be removed from a fac-

tory-built ﬁrebox in order to gain minimum insert open-

ing requirements.

• Any smoke shelves, shields and bafﬂes may be removed

from a factory-built ﬁrebox if attached with mechanical

fasteners.

• The metal ﬂoor of the factory-built ﬁrebox may be

removed to facilitate the installation of the insert only

when a 1 inch (25mm) airspace is provided between the

insert and the ﬂoor of outer wrap.

The following is only one example as there are many differ-

ent models of factory-built ﬁreplaces.

NOTE: This example is for reference only.Any modiﬁca-

tions must not compromise the structural integrity

or reduce the protection for combustible materials.

Andere Handbücher für CASTILEI-MBK

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