Raypak 122-322 Bedienungsanleitung

OPERATING AND

INSTALLATION

INSTRUCTIONS

Models 122-322

Type H, WH, & P

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of

this or any other appliance. To do so may result in an explosion or fire.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage,

personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified

installer, service agency or the gas supplier.

FOR YOUR SAFETY

WHAT TO DO IF YOU SMELLGAS:

· Do not try to light any appliance.

· Do not touch any electrical switch; do not use any phone in your building.

· Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

· If you cannot reach your gas supplier, call the fire department.

This manual should be maintained in legible

condition and kept adjacent to the heater or

in a safe place for future reference.

P/N 241112

CATALOG NO. 1000.53F

Effective: 03-01-05

Replaces: 10-01-03

TABLE OF CONTENTS

PAGE

NO.

4 SECTION A: BEFORE INSTALLING THE HEATER

8 SECTION B: HEATER INSTALLATION

11 SECTION C: COMBUSTION AND VENTILATION AIR

13 SECTION D: WATER PIPING - GENERAL

14 SECTION E: HYDRONIC HEATING PIPING

16 SECTION F: DOMESTIC HOT WATER PIPING

18 SECTION G: POOL HEATING

19 SECTION H: GAS SUPPLY CONNECTIONS

21 SECTION I: ELECTRICAL POWER CONNECTIONS

24 SECTION J: VENTING CONNECTIONS

28 J-1: Natural Draft Vertical Venting

31 J-2: Horizontal Thru-Wall Venting

33 J-3: Horizontal Thru-Wall Direct Venting

35 J-4: Vertical Direct Venting/Combustion Air

37 J-5: Outdoor Installation

38 SECTION K: CONTROLS

41 WIRING DIAGRAM

42 SECTION L: GENERAL SAFETY PRECAUTIONS

43 SECTION M: PRE-START-UP

44 SECTION N: HI DELTA INITIAL START-UP

46 SECTION O: POST START-UP CHECK

47 SECTION P: OPERATION

48 SECTION Q: MAINTENANCE

49 APPENDIXA: COMBUSTION AIR CONTAMINATION

50 ILLUSTRATED PARTS LIST

55 WARRANTY

DANGER: Make sure the gas on which the heater will operate is the same type as that specified

on the heater model and rating plate.

WARNING: Should overheating occur or the gas supply valve fail to shut, do not turn off or

disconnect the electrical supply to the heater. Instead, shut off the gas supply at a

location external to the appliance.

WARNING: Do not use this heater if any part has been under water. Immediately call a qualified

service technician to inspect the heater and to replace any part of the control system

and any gas control which has been under water.

WARNING: To minimize the possibility of improper operation, serious personal injury, fire, or

damage to the heater, never violate the following safety rules:

1. Always keep the area around the heater free of combustible materials,

gasoline, and other flammable liquids and vapors.

2. Heater should never be covered or have any blockage to the flow of fresh air

to the heater.

WARNING: Risk of electrical shock. More than one (1) disconnect switch may be required to de-

energize the equipment before servicing.

CAUTION: Operation of this heater on low temperature systems requires special piping to insure

correct operation.

CAUTION: If this heater is to be installed above radiation level, it must be provided with a low

water cut-off device at the time of heater installation.

CAUTION: This heater requires forced water circulation when the burner is operating. See

minimum and maximum flow rates. Severe damage will occur if the heater is

operated without proper water flow circulation.

CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the state of California to cause

cancer, birth defects or other reproductive harm.

Pay attention to these terms:

DANGER: indicates the presence of immediate hazards which will cause severe personal injury, death

or substantial property damage if ignored.

WARNING: indicates the presence of hazards or unsafe practices which could cause severe personal

injury, death or substantial property damage if ignored.

CAUTION: indicates the presence of hazards or unsafe practices which could cause minor personal

injury or product or property damage if ignored.

NOTICE: indicates special instructions on installation, operation, or maintenance which are important

but not related to personal injury hazards.

SECTION A: BEFORE INSTALLING THE HEATER

Raypak strongly recommends that this manual be reviewed thoroughly before installing your Raypak heater. Please review

the General Safety Precautions on Section L before installing the heater. Factory warranty does not apply to heaters that have

been improperly installed or operated. Installation and service must be performed by a qualified installer, service agency or

gas supplier. If, after reviewing this manual, you still have questions which this manual does not answer, please contact the

factory or your local Raypak representative.

Thank you for purchasing a Raypak product. We hope you will be satisfied with the high quality and durability of our equipment.

PRODUCT RECEIPT

On receipt of your product it is suggested that you visually check for external damage to the shipping crate. If the crate is

damaged, make a note to that effect on the Bill of Lading when signing for the shipment. Remove the heater from the shipping

packaging. Report any damage to the carrier immediately.

On occasion, some items will be shipped loose. Be sure that you receive the correct number of packages as indicated on the

Bill of Lading.

Claims for shortages and damages must be filed with the carrier by consignee. Permission to return goods must be received

from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will

not be accepted. All returned goods are subject to a restocking charge.

When ordering parts, you must specify the Model and Serial Number of the heater. When ordering under warranty conditions,

you must also specify the date of installation.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement part will

not be accepted and will be replaced in kind only per Raypak's standard warranties.

MODEL IDENTIFICATION

The model identification number and heater serial number are found on the heater data plate located on the left inside jacket

of the heater. The model number will have the form H3 0162 or similar depending on the heater size and configuration. The

first character of the model number identifies application (H = Hydronic Heating System, WH = Hot Water Supply System,

P = Pool Application). The second character identifies the firing mode (3-two stage firing, 4 – On/Off firing ). The next four

places identify the size of the heater.

RATINGS AND CERTIFICATIONS

STANDARDS

• Gas-Fired Low Pressure Steam and Hot Water Heaters, ANSI Z21-13 • CSA 4.9 - latest edition

• Industrial and Commercial Gas-Fired Package Heaters, CAN 31 - latest edition

• Gas-Fired Pool Heaters, ANSI Z21.56 • CSA 4.7 - latest edition

• Gas Water Heaters, ANSI Z21.10.3 • CSA 4.3 - latest edition

All Raypak heaters are National Board Approved, design certified and tested by the CSA International for U.S.A. and Canada.

Each heater is constructed in accordance with Section IV of the American Society of Mechanical Engineers (ASME) Heater

Pressure Vessel Code and bears the ASME stamp. This heater complies with the latest edition of ASHRAE 90.1 Standard.

Altering any RAYPAK pressure vessel by installing replacement heat-exchangers, tube bundle headers, or any other ASME

part not manufactured and/or approved by RAYPAK will instantly void the ASME, ratings of the vessel and any RAYPAK

warranty on the vessel. This also violates national, state, and local approval codes.

Rated inputs are suitable for up to 4500 feet elevation without de-rate . Consult the Factory for installations at altitudes in excess

of 4500 feet.

HI DELTA COMPONENT LOCATION

BACK

LEFT-SIDE

FRONT

(See detail page 7)

General Information

Gas Valve Detail Air Shutter Adjustment

SECTION B: HEATER INSTALLATION

INSTALLATIONCODES

Installations must follow these codes:

· Local, state, provincial, and national codes, laws, regulations and ordinances.

· National Fuel Gas Code, ANSI Z223.1- latest edition (NFGC).

· National Electrical Code, ANSI/NFPA 70 - latest edition (NEC).

· Standard for Controls and Safety Devices forAutomatically Fired Heaters, ANSI/ASME CSD-1, when required (CSD-1).

· For Canada only: CAN/CGA B149.1 and .2 Installation Code (B149.1 and .2) and C.S.A. C22. 1 C.E.C. Part 1 (C22. 1).

EQUIPMENT BASE

The heater should be mounted on a level, structurally sound surface. The heater is approved for installation on a combus-

tible surface but must NEVER be installed on carpeting. Gas fueled equipment installed in enclosed parking garages must be

located at least 18 in. above the floor.

CAUTION: The heater should be located in an area where water leakage will not result in damage to the

area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is

recommended that a suitable catch pan, adequately drained, be installed under the appliance.

The pan must not restrict air flow.

In addition, the heater shall be installed such that the gas ignition system components are protected from water (dripping,

spraying, rain, etc.) during appliance operation or service (circulator replacement, control replacement, etc.).

WARNING: This Product Must Be Installed By A Licensed Plumber Or Gas Fitter when Installed Within The

Commonweatlh Of Massachusetts.

CLEARANCES

TABLE 1

INDOOR INSTALLATION

MINIMUM CLEARANCES FROM COMBUSTIBLE SURFACES

Models

Heater Side 122-322

Floor See Note 1

Rear 1"

Water Side 12”

Other Side 1"

Top 1"

Vent 2"

Note 1. Do not install on carpeting.

When installed according to the listed minimum clearances from combustible construction materials, the

Raypak heaters can still be serviced without removing permanent structural construction around the heater.

However, for ease of servicing, we recommend a clearance of at least 24” in front, and at least 18” on the

water connection side. This will enable the heater to be serviced in its installed location, that is, without

movement or removal of the heater.

Clearances less than minimum, may require removal of the heater to service either the heat exchanger or the

burner tray. In either case, the heater must be installed in a manner that will enable the heater to be serviced

without removing any structure around the heater.

TOP VIEW FRONT VIEW

OUTDOOR INSTALLATIONS

Raypak Hi Delta Heaters are design certified for outdoor installation. Heaters must not be installed under an overhang that

is less than three (3) feet from the top of the heater. Three (3) sides must be open in the area under the overhang. Roof water

drainage must be diverted away from heaters installed under overhangs.

TABLE 2

OUTDOOR INSTALLATION MINIMUM CLEARANCES

Heater Model

Heater Side 120-322

Rear 12"

Right 36”

Left 36"

Top Unobstructed

Vent N/A

These clearances required where the outdoor vent cap is used. If installing the heater outdoors with a vent stack, the

indoor clearances may be used.

FRONT VIEW SIDE VIEW

Fig # 9400

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Raypak Boiler Handbücher

Raypak

Raypak 090A Bedienungsanleitung

Raypak

Raypak 2600401 Handbuch

Raypak

Raypak 910500 Technisches Dokument

Raypak

Raypak 1005-2005 Bedienungsanleitung

Raypak

Raypak RAYTHERM 133 Bedienungsanleitung

Raypak

Raypak DEL TA LIMITED 899B Bedienungsanleitung

Raypak

Raypak 2004 Bedienungsanleitung

Raypak

Raypak Raytherm Finned Water-Tube Water Heaters Bedienungsanleitung

Raypak

Raypak 185 Bedienungsanleitung

Raypak

Raypak ECONOPAK WH-260 Bedienungsanleitung

Raypak

Raypak Hydronic Heating Boiler 992BE-2342BE Bedienungsanleitung

Raypak

Raypak B0109 Technisches Dokument

Raypak

Raypak RSIT30 Handbuch

Raypak

Raypak FlexGas Hi Delta H 302CD-2342CD Bedienungsanleitung

Raypak

Raypak HI DELTA HD101 THRU 2342B Bedienungsanleitung

Raypak

Raypak 992C Handbuch

Raypak

Raypak HI DELTA HD101 THRU 2342B Handbuch

Raypak

Raypak 80 and 115 Gallons Bedienungsanleitung

Raypak

Raypak B-195 Bedienungsanleitung

Raypak

Raypak B0200 Bedienungsanleitung

Raypak

Raypak Raytherm - Type WH 926-1758 Bedienungsanleitung

Raypak

Raypak Hot Water Storage Tank ASME CODE Bedienungsanleitung

Raypak

Raypak HI DELTA HD401 Handbuch

Raypak

Raypak HIDELTA 992B Handbuch

Beliebte Boiler Handbücher anderer Marken

Kenmore

Kenmore 153.582400 Bedienungsanleitung

STIEBEL ELTRON

STIEBEL ELTRON Eltronom SHU 5 S Bedienungsanleitung

clage

clage E-Mini Series Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-180 Bedienungsanleitung

Bradford White

Bradford White EF Series Bedienungsanleitung

Eccotemp

Eccotemp 40-H Bedienungsanleitung

Dimplex

Dimplex ECSd125-580 Leitfaden

Dux

Dux 32FCR6N Bedienungsanleitung

Noritz

Noritz N-132M Gebrauchsanweisung

TESY

TESY GCV7/4S 10047 Technisches Datenblatt

A.O. Smith

A.O. Smith Gphe 50 Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-148 (Type D) Fehlerbehebungshandbuch

Koryo

Koryo KWHZF15Y Bedienungsanleitung

Pentair

Pentair PSC-14-4-02 Bedienungsanleitung

GE 40M06AAG Montageanleitung

Thermor

Thermor AEROMAX SPLIT 2 Bedienungsanleitung

American Hometec

American Hometec AHQ-B03X Bedienungsanleitung

PVI

PVI MAXIM Bedienungsanleitung