Regulus PS 400 K+ Bedienungsanleitung

www.regulus.eu

THERMAL STORES PS K+

Installation and Operation Manual

THERMAL STORES PS 400 K+, PS 500 K+, PS 600 K+,

PS 700 K+, PS 900 K+ and PS 1100 K+

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CONTENTS

1 Description .................................................................................................................................................... 3

1.1 Models ............................................................................................................................................... 3

1.2 Tank protection .................................................................................................................................. 3

1.3 Thermal insulation ............................................................................................................................. 3

1.4 Connection points on the tank ........................................................................................................... 3

1.5 Packing............................................................................................................................................... 3

2 General Information ...................................................................................................................................... 3

3 Technical Data and Dimensions .................................................................................................................. 4

4 Operation........................................................................................................................................................ 5

5 Examples of ports allocation ....................................................................................................................... 5

6 Installation and Commissioning ................................................................................................................. 7

7 Installing Insulation on the Tank ................................................................................................................. 8

8 Maintenance................................................................................................................................................... 10

9 Disposal ......................................................................................................................................................... 10

10 Warranty ......................................................................................................................................................... 10

3 │

1 - Description

PS K+ Thermal Stores are intended for storing and subsequent distribution of thermal energy from solid-fuel fired

boilers, heat pumps, solar collectors, electric boilers etc. No heating coils can be installed into these tanks, just an el.

heating rod. Heating elements of 2-12 kW output can be installed directly into the 6/4” sleeves that are power supplied

either with 230V or 3x230V/400V. Tanks are fitted with nine side sleeves to connect heat sources, four for sensor

sheaths and one for a safety valve. As an option, 100mm thick insulation for these tanks is sold separately.

1.1 - Models

Six models of 403, 477, 560, 737, 861 and 1085 l capacity.

1.2 - Tank protection

The inner surface has no finish, no anticorrosion protection, the outer surface is lacquered in gray.

1.3 - Thermal insulation

Tank insulation is available as a separate item, installed on the tank on the spot for easier handling. The insulation is

made of 100 mm thick fleece and fitted with a zippered outer layer in PU leather.

1.4 - Connection points on the tank

8 side sleeves in a 90° sector, G 6/4” F thread

1 top sleeve, G 6/4” F thread

4 side sleeves for sensor sheaths, G ½” F thread

1 side sleeve for a 3 bar safety valve (included), G ½” F thread

1.5 - Packing

Tanks are delivered standing, each screwed to its pallet, packed in bubble wrap.

2 - General Information

This Owners Manual is an integral and important part of the product and must be handed over to the User. Read care-

fully the instructions in this Manual as they contain important information concerning safety, installation, operation and

maintenance. Keep this Manual for later reference. The appliance shall be installed by a qualified person according to

valid rules and Manufacturer‘s Instructions, otherwise the warranty is null and void.

This appliance is designed to accumulate heating water and distribute it subsequently. It shall be connected to a heat-

ing system and heat sources.

Using the thermal store tank for other purposes than above described is forbidden and the manufacturer

accepts no responsibility for damage caused by improper or wrong use. The thermal store shall not be used

as a DHW tank!

│4

3 - Technical Data and Dimensions

400 K+

500 K+

600 K+

700 K+

900 K+

1100 K+

pos. connection height [mm]

heat sources

B1 G6/4" F 1365 1375 1385 1395 1415 1435

B2 G6/4" F 225 235 245 255 275 300

heating system

H1 G6/4" F 1665 1685 1705 1725 1765 1815

H2 G6/4" F 225 235 255 255 275 300

control and safety

C1 G1/2" F 1365 1375 1385 1395 1415 1435

C2 G1/2" F 515 570 535 545 565 585

C3 G1/2" F 1065 1075 1085 1095 1115 1135

TG1/2" F 1245 1255 1265 1275 1295 1315

PG1/2" F 425 425 425 425 425 445

universal inlet/outlet

U1 G6/4" F 1365 1375 1385 1395 1415 1435

U2 G6/4" F 425 425 435 445 465 490

U3 G6/4" F 985 995 1005 1015 1035 1055

U4 G6/4" F 605 615 625 635 655 675

U5 G6/4" F 1145 1155 1520 1175 1195 1220

Thermal Store PS 400 K+ PS 500 K+ PS 600 K+ PS 700 K+ PS 900 K+ PS 1100 K+

Code Thermal Store 15 285 15 288 15 291 15 294 15 297 16 119

Insulation (Accessories) 15 287 15 290 15 293 15 296 15 299 16 349

Application Storage and subsequent distribution of thermal energy from solid-fuel boilers,

heat pumps or other heat sources.

Energy efficiency data (as per EC Regulation

No. 813/2013)

with insulation

Energy efficiency class C C x x x x

Standing loss 87 W 96 W 105 W 118 W 128 W 147 W

Storage volume 403 l 477 l 560 l 737 l 861 l 1085 l

Technical data

Total tank volume 403 l 477 l 560 l 737 l 861 l 1085 l

Max. working temperature in tank 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C

Max. working pressure in tank 4 bar 4 bar 4 bar 4 bar 3 bar 3 bar

Heating elem. max. length / output 680 mm /

9 kW

700 mm /

9 kW

755 mm /

9 kW

815 mm /

12 kW

815 mm /

12 kW

955 mm /

12 kW

Materials

Tank material S235JR

Dimensions, tipping height and weight

Tank diameter 600 mm 650 mm 700 mm 790 mm 850 mm 950 mm

Tank diameter with insulation 800 mm 850 mm 900 mm 990 mm 1050 mm 1150 mm

Tank overall height 1665 mm 1685 mm 1705 mm 1725 mm 1765 mm 1815 mm

Tipping height without insulation 1700 mm 1720 mm 1750 mm 1780 mm 1820 mm 1850 mm

Empty weight without insulation 65 kg 72 kg 76 kg 93 kg 114 kg 117 kg

Accessories

El. heating element ETT-A, C, D, F, G, H, J, L, M

5 │

4 - Operation

In the thermal store, heating water is heated up from several heat sources like various types of hot-water boilers,

renewable energy sources (heat pumps, solar collectors), or electric heating elements.

The thermal store shall be connected to a heat source through G 6/4” threaded fittings. Should the tank be connected

to a solar system, this must be done via a heat exchanger because solar systems are not filled with heating water.

Individual connection points are assigned according to the circuits to be connected. There is a wide choice of combi-

nations, just some examples are described in the following chapter.

5 - Examples of ports allocation

Conn. point Example I. -solid boil. + el. Example II. - firepl. + gas boil. Example III. - heat p. + el.

H1 outlet to a heating system outlet to a heating system outlet to a heating system

B1 inlet from a solid fuel boiler outlet to a gas boiler el. heating element

U3 el. heating element plug inlet from a heat pump

44 plug plug plug

B2 inlet to a solid fuel boiler inlet to a fireplace return line to a heat pump

H2 drain valve, expansion vessel drain valve, expansion vessel drain valve, expansion vessel

U2 return line from a heating system return line from a heating system return line from a heating system

U5 plug plug plug

U1 el. heating element plug el. heating element

Psafety valve, G 1/2“, 3 bar safety valve, G 1/2“, 3 bar safety valve, G 1/2“, 3 bar

C2, C2, T, C1 sheaths for weather compensated controller, thermometer, thermostat...

Connections depend on the circuit to be connected, the a.m. examples are informative only.

Example I.

Solid fuel boiler and el. heating element.

400 K+

500 K+

600 K+

700 K+

900 K+

1100 K+

pos. connection height [mm]

heat sources

B1 G6/4" F 1365 1375 1385 1395 1415 1435

B2 G6/4" F 225 235 245 255 275 300

heating system

H1 G6/4" F 1665 1685 1705 1725 1765 1815

H2 G6/4" F 225 235 255 255 275 300

control and safety

C1 G1/2" F 1365 1375 1385 1395 1415 1435

C2 G1/2" F 515 570 535 545 565 585

C3 G1/2" F 1065 1075 1085 1095 1115 1135

TG1/2" F 1245 1255 1265 1275 1295 1315

PG1/2" F 425 425 425 425 425 445

universal inlet/outlet

U1 G6/4" F 1365 1375 1385 1395 1415 1435

U2 G6/4" F 425 425 435 445 465 490

U3 G6/4" F 985 995 1005 1015 1035 1055

U4 G6/4" F 605 615 625 635 655 675

U5 G6/4" F 1145 1155 1520 1175 1195 1220

│6

gas

boiler

Example II.

Gas fired boiler and hydronic fireplace.

Example III.

Heat pump and electric heating element.

PH2

7 │

6 - Installation and Commissioning

Installation shall meet valid rules and may be done by qualified staff only.

Defects caused by improper installation, use or handling are not covered by warranty.

After the tank is installed and connected to an existing heating system, it is recommended to clean the entire heating

system using a suitable cleaning agent, e.g. MR-501/R.

Anti-corrosion protective liquid should be also used, e.g. MR-501/F or F1.

6.1 - Connection to heat sources

Place the tank on the floor, as close to your heat source as possible. Mount the insulation, cf. Installing Insulation on

the Tank. Connect the heating circuits to inlets and outlets respecting the thermal stratification in the tank. Install a

drain valve at the lowest point of the tank. Install an air vent valve at the highest point of the system. Insulate all the

connecting piping.

6.2 - Connection to a solar system

The tank can is not primarily intended for use with a solar system but if needed, this can be done via a heat exchang-

er between the solar system and the tank. In such a case, insulate well all the piping between the tank and the solar

system.

6.3 - El. heating element installation

The tank may be fitted with electric heating elements up to 12kW output. They can be power-supplied either directly

(elements with built-in thermostat) or via a controller for the entire heating system.

All electric heating elements shall be protected by a safety thermostat.

Electric heating elements shall be installed by an authorized person only.

6.4 - Commissioning

This tank is not designed for DHW heating.

The tank shall be filled up together with the heating system, respecting valid standards and rules. In order to minimize

corrosion, special additives for heating systems should be used. The quality of heating water depends on the quality of

filling water at commissioning, on the top-up water and on the frequency of topping up. This has a strong influence on

the lifetime of heating systems. Poor quality of heating water may cause problems like corrosion or incrustation, esp.

on heat transfer surfaces.

Fill the heating circuits with the appropriate fluids and air-bleed the entire system. Check all connections for leaks

and verify the system pressure. Set the heating controller in compliance with the documentation and manufacturer’s

recommendations. Check regularly proper function of all control and adjustment elements.

│8

7 - Installing Insulation on the Tank

Instructions

Product description

Fleece thermal insulation with PU leather surface.

Warning

Insulation installation shall be done in two or three persons, depending on its size. The insulation must not be

installed at temperatures below 20 °C. If this cannot be avoided, the insulation shall be pre-warmed in another room

to at least 20 °C. It is impossible to install insulation of lower temperature, there is a risk of damage, esp. to the zipper.

Do not use any tools for installation.

Keep away from open fire.

Installing Insulation

1. Fix the tank following installation instructions.

2. Wrap the insulation around the tank carefully. Check that the insulation adheres to its body perfectly. This can be

reached by rubbing and patting the insulation by hand from its center evenly in both directions until the insulation

adheres to the tank’s surface completely and no bubbles are left.

3. Use the holes for sleeves as a rest during the insulation installation.

4. At least one person presses the insulation to the tank, pulling both ends together. The other person closes the zip-

per.

5. Put on the upper insulation and cover.

6. Push on the covering plastic rosettes depending on the size of sleeves, or put on the flange plug(s) with insulation.

7. Finish the tank installation in compliance with the respective instructions and valid standards and rules.

Warranty on insulation

The insulation is covered by a 24-month warranty. This period starts the next day after the insulation is sold.

□ Warranty shall become null and void if:

○ the procedure described in the Installation Manual was not respected,

○ the product was used for other purposes than intended.

□ Warranty does not cover:

○ usual wear and tear,

○ damage caused by fire, water, electricity or a natural disaster,

○ defects caused by failure to use the product in compliance with its intended purpose, by improper use and

insufficient maintenance,

○ defects caused by mechanical damage to the product,

○ defects caused by tampering or incompetent repair.

9 │

Návod na instalaci měkké izolace s koženkovým povrchem

2015

REGULUS spol. s r.o.

Do Koutů 1897/3 http://www.regulus.cz | http://www.regulus.eu

143 00 Praha 4 E-mail: obchod@regulus.cz | E-mail: sales@regulus.eu

ČESKÁ REPUBLIKA | CZECH REPUBLIC

│10

8 - Maintenance

If the tank is fitted with a heating element, disconnect it from the mains first. Clean the exterior of the tank with a soft

cloth and a mild detergent. Never use abrasive cleaners or solvents.

Check all connections for leaks.

9 - Disposal

Packing shall be disposed of in compliance with the valid rules. When the product reaches the end of its life, it shall

not be disposed of as household waste. It shall be dropped off at a Local Waste Recycling Center. Insulation shall be

recycled as plastic and the steel vessel as scrap iron.

10 - Warranty

This product is covered by warranty under the conditions listed in this Manual and in compliance with the Warranty

Certificate. A Warranty Certificate is an integral part of this thermal store tank scope of supply.

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