Rockwell Automation Allen-Bradley 1794-IRT8 Bedienungsanleitung

User Manual Original Instructions

FLEX I/O Thermocouple/RTD/

Millivolt Input Module

Catalog Numbers 1794-IRT8,1794-IRT8XT

2Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

FLEX I/O Thermocouple/RTD/Millivolt Input Module User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you

install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to

requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained

personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

These labels may also be on or inside the equipment to provide specific precautions.

The following icon may appear in the text of this document.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the

movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such terms and

making changes to our products and content. Please excuse the use of such terms in our content while we implement these changes.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which

may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential

Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory

requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 3

Table of Contents

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1

Overview of FLEX I/O and Your

Thermocouple, RTD, and Millivolt

Input Module

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The FLEX System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Types of Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

What the FLEX I/O Input Module Does . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

The FLEX I/O Module in a Logix Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Physical Features of Your Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 2

Install Your FLEX I/O Input

Module

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Before You Install Your Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Series A and Series B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Install the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mount on a DIN Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mount on a Panel or Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mount the FLEX I/O Module on the Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . 16

Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Connect Wiring to the FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Identify RTD Wire Pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3

Configure Your FLEX I/O Module

with RSLogix 5000 Software

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Add and Configure the FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 4

Read and Write Configuration

Maps for the FLEX I/O Module

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Configure Your Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Configurable Options and Their Effect on the Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Options that Affect All Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Options that Affect Each Group of Four Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Sensor Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Read Data From the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Map Data for the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Block-transfer Read and Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Series A Functionality in a Series B Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

Table of Contents

Chapter 5

Calibrate Your Module Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

When and How to Calibrate Your FLEX I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Calibrate Your Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Read and Write Words for Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Offset Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Gain Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Current Source Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Cold Junction Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Channel Loop Compensation Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Appendix A

Troubleshoot the Module Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Module Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Appendix B

Electronic Data Sheet (EDS) Files Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Updating EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

EDS Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Appendix C

Program Your Module with PLC

Family Processors

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Enter Block Transfer Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

PLC-2 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

PLC-3 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

PLC-5 Family Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PLC-5/250 Family Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Appendix D

Resolution Curves for

Thermocouples

Type B Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Type E Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Type C Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Type J Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Type K Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Type R Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Type S Thermocouple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Type T Thermocouple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Type N Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Type TXK/XK(L) Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 5

Preface

About This Publication This manual is a reference guide for the FLEX™ I/O Thermocouple, RTD, Millivolt Input Modules. It

describes the procedures for installing, configuring, and troubleshooting your module.

Download Firmware, AOP,

EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access product release

notes from the Product Compatibility and Download Center at rok.auto/pcdc.

Summary of Changes This publication contains the following new or updated information. This list includes substantive

updates only and is not intended to reflect all changes.

Additional Resources These documents contain additional information concerning related products from Rockwell

Automation. You can view or download publications at rok.auto/literature.

Topic Page

Updated template throughout

Added inclusive terminology statement 2

Corrected wording in an Important table 18

Resource Description

FLEX I/O Thermocouple/RTD Input Analog Module Installation Instructions,

publication 1794-IN050 Information on how to install the Thermocouple/Millivolt Input Modules (1794-IRT8, 1794-IRT8XT).

EtherNet/IP Network Devices User Manual, publication ENET-UM006 Describes how to configure and use EtherNet/IP™ devices to communicate on the EtherNet/IP

network.

ControlNet Network Configuration User Manual, publication CNET-UM001 Describes how to use ControlNet® communication modules with Logix 5000® controllers.

Ethernet Reference Manual, publication ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.

6Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

Preface

Notes:

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 7

Chapter 1

Overview of FLEX I/O and Your Thermocouple,

RTD, and Millivolt Input Module

Overview This chapter provides a description of the FLEX I/O Thermocouple, RTD, and Millivolt Input module

and an overview of how it communicates with programmable controllers.

The FLEX System FLEX I/O is a small, modular I/O system for distributed applications that performs all functions of

rack-based I/O. The FLEX system contains the following components shown:

• Adapter – Transfers read and write configuration data to and from the I/O module.

• Terminal base – Contains a terminal strip to terminate wiring for two- or three-wire devices.

• I/O module – Contains the bus interface and circuitry that is needed to perform specific

functions that are related to your application.

The FLEX system consists of an adapter, terminal base unit, DIN rail, power supply, and adapter

cabling components. You can use up to eight terminal bases per adapter.

For detailed instructions on how to set up and install your module, see Install Your FLEX I/O Input

Module on page 11.

Types of Modules The module refers to the following catalogs:

The module accepts up to eight thermocouple or RTD inputs. The inputs are nonisolated and are

selected with analog multiplexers. The inputs accept millivolt or resistive inputs. Default input

spans are -40.00 mV… +100.00 mV or 0.0…500.0 Ω. Fault indicators are located field side.

No switches or jumpers are used on the TC and RTD Input module. The inputs have both fixed

hardware filters and selectable firmware digital filters.

I/O moduleTerminal baseAdapter

1794-IRT8

Catalog Number Voltage Inputs Description

1794-IRT8 24V DC 8 Analog – 8 pt, 16 bit non-isolated RTD, thermocouple, and mV

Input module

1794-IRT8XT 24V DC 8 Analog – 8 pt, 16 bit non-isolated RTD, thermocouple, and mV

Input module designed for extended temperature.

8Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

What the FLEX I/O Input

Module Does

The module is a high-speed, high-accuracy temperature and millivolt measuring module that

accepts thermocouple inputs, 2-, 3-, and 4-wire RTD inputs, and mV source inputs.

It offers the following:

• Wire-off, overrange, and underrange detection

• Good common mode rejection

• Usage with long thermocouple wiring

• Usage with grounded or ungrounded thermocouples

The Series B version of 1794-IRT8 provides capability to work with grounded thermocouples.

Use cold junction compensators (catalog number 1794-CJC2) in thermocouple mode. Two cold

junction compensators are shipped with the 1794-IRT8.

The FLEX I/O Module in a

Logix Control System

The FLEX I/O Thermocouple, RTD, and Millivolt modules are intelligent modules that interface analog

signals with Allen-Bradley® programmable controllers through a FLEX I/O adapter.

The adapter transfers data to and from the module. These transfers allow:

• The adapter to obtain input or output values and status from the module.

• Establishing the mode of operation through a process called configuration.

Figure 1 shows the flow of communication between the adapter and the I/O module.

Figure 1 - Typical Communication Between the Adapter and a Module

IN 0 IN 2 IN 4 IN 6IN 1 IN 3 IN 5 IN 7

TC RTD INPUT 8 CHANNEL

1794-IRT8

PWR

FF F F F F F F

The adapter transfers your configuration data.

Flexbus

External devices transmit

analog signals to the module.

The module converts analog

signals into binary format and

stores these values until the

adapter requests their transfer.

The adapter receives data from the

modules and stores it in the data table.

The adapter determines that the transfer was made

without error and input values are within specified

range.

Your ladder program can use “and/or” to move the

data (if valid) before it is overwritten by the transfer

of new data in a subsequent transfer.

New configuration data can be sent to the module

anytime during operation.

FLEX Adapters:

1794-ACN15

1794-ACNR15

1794-ACNR15K

1794-ADN

1794-AENT

1794-APBDPV1

1794-ASB

Adapter

1794-AENT

shown

Rockwell Automation Publication 1794-UM012D-EN-P - March 2023 9

Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

Figure 2 shows a broader view of how the FLEX I/O module interfaces with the different elements in

a Logix system.

Figure 2 - FLEX I/O Modules in a Logix System

In this example, the FLEX I/O module communicates with the controller through the adapter. The

controller can produce and consume tags. It can initiate MSG instructions that send and receive

data or configure devices. Configuration of devices and the network is done through the personal

computer running the controller and configuration software.

To learn about the prerequisites and steps to configure your FLEX I/O module using Studio 5000

Logix Designer® application(1), see Configure Your FLEX I/O Module with RSLogix 5000 Software on

page 21.

Physical Features of Your

Module

The module label identifies the keyswitch position, wiring, and module type. A removable label

provides space for writing individual designations per your application. Indicators are provided to

identify input fault conditions, and to show when power is applied to the module.

Figure 3 - Module Label and Indicators

Bridge

PanelView

terminal

Ethernet

PC running

controller and

Rockwell Automation

configuration software

1794 adapter

1794 FLEX I/O module

FLEX system

Logix 5000 controller

(1) Studio 5000 Logix Designer is the replacement for RSLogix 5000® (version 20 or later). It provides one software package for

discrete, process, batch, motion, safety, and drive-based applications.

ATTENTION: The following publications provide more information about

EtherNet/IP, and ControlNet modules in a Logix 5000 system:

• EtherNet/IP Network Devices User Manual, publication ENET-UM006.

• ControlNet Network Configuration User Manual, publication CNET-UM001.

IN 0 IN 2 IN 4 IN 6IN 1 IN 3 IN 5 IN 7

TC RTD INPUT 8 CHANNEL

1794-IRT8

PWR

FF F FF F F F

1794-IRT8

Input designators

Module type

Removable label

Keyswitch

position indicator (#3)

Power on indicator

10 Rockwell Automation Publication 1794-UM012D-EN-P - March 2023

Chapter 1 Overview of FLEX I/O and Your Thermocouple, RTD, and Millivolt Input Module

Notes:

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GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung