Rockwell Automation SmartGuard 600 Bedienungsanleitung

Installation Instructions

SmartGuard 600 Controllers

Catalog Numbers 1752-L24BBB, 1752-L24BBBE

Topic Page

Important User Information 2

North American Hazardous Location Approval 3

General Safety Information 3

About the SmartGuard 600 Controller 5

Before You Begin 7

Set the Node Address 7

Setting the Communication Rate 7

Set the IP Address for Ethernet Communication 8

Install the SmartGuard 600 Controller 9

Mount the SmartGuard 600 Controller 9

Grounding the SmartGuard 600 Controller 10

Connecting a Power Supply 11

Wiring the SmartGuard 600 Controller 12

Making Communication Connections 15

Interpreting the Status Indicators 17

Alphanumeric Status Display 18

Status Indicators 18

Specifications 24

Additional Resources 28

2 SmartGuard 600 Controllers

Publication 1752-IN001C-EN-P - January 2009

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment.

Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication

SGI-1.1 available from your local Rockwell Automation sales office or online at

http://literature.rockwellautomation.com) describes some important differences between solid state

equipment and hard-wired electromechanical devices. Because of this difference, and also because of the

wide variety of uses for solid state equipment, all persons responsible for applying this equipment must

satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages

resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many

variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot

assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,

equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell

Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING Identifies information about practices or circumstances that can cause an explosion in

a hazardous environment, which may lead to personal injury or death, property

damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury

or death, property damage, or economic loss. Attentions help you identify a hazard,

avoid a hazard and recognize the consequences.

SHOCK HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert

people that dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert

people that surfaces may reach dangerous temperatures.

SmartGuard 600 Controllers 3

Publication 1752-IN001C-EN-P - January 2009

North American Hazardous Location Approval

General Safety Information

The following information applies when operating

this equipment in hazardous locations.

Informations sur l’utilisation de cet équipement en

environnements dangereux.

Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in

Class I Division 2 Groups A, B, C, D, Hazardous Locations and

nonhazardous locations only. Each product is supplied with

markings on the rating nameplate indicating the hazardous

location temperature code. When combining products within a

system, the most adverse temperature code (lowest "T" number)

may be used to help determine the overall temperature code of

the system. Combinations of equipment in your system are subject

to investigation by the local Authority Having Jurisdiction at the

time of installation.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent

qu'à une utilisation en environnements de Classe I Division 2

Groupes A, B, C, D dangereux et non dangereux. Chaque produit

est livré avec des marquages sur sa plaque d'identification qui

indiquent le code de température pour les environnements

dangereux. Lorsque plusieurs produits sont combinés dans un

système, le code de température le plus défavorable (code de

température le plus faible) peut être utilisé pour déterminer le

code de température global du système. Les combinaisons

d'équipements dans le système sont sujettes à inspection par les

autorités locales qualifiées au moment de l'installation.

WARNING EXPLOSION HAZARD -

• Do not disconnect equipment

unless power has been removed

or the area is known to be

nonhazardous.

• Do not disconnect connections to

this equipment unless power has

been removed or the area is

known to be nonhazardous.

Secure any external connections

that mate to this equipment by

using screws, sliding latches,

threaded connectors, or other

means provided with this product.

• Substitution of components may

impair suitability for Class I,

Division 2.

• If this product contains batteries,

they must only be changed in an

area known to be nonhazardous.

AVERTISSEMENT RISQUE D’EXPLOSION –

• Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher l'équipement.

• Couper le courant ou s'assurer

que l'environnement est classé

non dangereux avant de

débrancher les connecteurs. Fixer

tous les connecteurs externes

reliés à cet équipement à l'aide

de vis, loquets coulissants,

connecteurs filetés ou autres

moyens fournis avec ce produit.

• La substitution de composants

peut rendre cet équipement

inadapté à une utilisation en

environnement de Classe I,

Division 2.

• S'assurer que l'environnement est

classé non dangereux avant de

changer les piles.

ATTENTION Safety Programmable Electronic Systems (PES)

Personnel responsible for the application of safety-related programmable electronic

systems (PES) shall be aware of the safety requirements in the application of the system

and shall be trained in using the system.

4 SmartGuard 600 Controllers

Publication 1752-IN001C-EN-P - January 2009

ATTENTION Environment and Enclosure

This equipment is intended for use in Pollution Degree 2 Industrial environment, in

Overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes

up to 2000 m (6562 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to

IEC/CISPR Publication 11. Without appropriate precautions, there may be potential

difficulties ensuring electromagnetic compatibility in other environments due to

conducted as well as radiated disturbance.

This equipment is supplied as open type equipment. It must be mounted within an

enclosure that is suitably designed for those specific environmental conditions that will

be present and appropriately designed to prevent personal injury resulting from

accessibility to live parts. The enclosure must have suitable flame-retardant properties to

prevent or minimize the spread of flame, complying with flame spread rating or 5VA, V2,

V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible

only by the use of a tool. Subsequent sections of this publication may contain additional

information regarding specific enclosure type ratings that are required to comply with

certain product safety certifications.

In addition to this publication, see:

•Industrial Automation Wiring and Grounding Guidelines, Allen-Bradley publication

1770-4.1.

•NEMA Standards publication 250 and IEC publication 60529, as applicable, for

explanations of the degrees of protection provided by different types of enclosure.

ATTENTION Prevent Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can cause internal damage

and affect normal operation. Follow these guidelines when you handle this equipment:

•Touch a grounded object to discharge potential static.

•Wear an approved wrist grounding strap.

•Do not touch connectors or pins on component boards.

•Do not touch circuit components inside the equipment.

•Use a static-safe workstation, if available.

•Store the equipment in appropriate static-safe packaging when not in use.

SmartGuard 600 Controllers 5

Publication 1752-IN001C-EN-P - January 2009

About the SmartGuard 600 Controller

SmartGuard 600 controllers, catalog numbers 1752-L24BBB and 1752-L24BBBE, are

programmable electronic systems featuring 16 digital inputs, 8 digital outputs, 4 test

pulse sources, and connections for USB and DeviceNet safety communication. In

addition, the 1752-L24BBBE controller offers EtherNet/IP connectivity.

SmartGuard 600 controllers are certified for use in safety applications up to and

including Safety Integrity Level (SIL) 3, according to IEC 61508,

Performance Level PL(e) according to ISO 13849-1, and Category (CAT) 4,

according to EN 954-1.

ATTENTION

Protective Debris Strip

Do not remove the protective debris strip until after the controller and all the other

equipment near the controller is mounted and wiring is complete.

Once wiring is complete, remove the protective debris strip. Failure to remove the strip

before operating can cause overheating.

ATTENTION Serious injury may occur due to the loss of required safety function.

•Do not use test outputs as safety outputs.

•Do not use DeviceNet standard I/O data or explicit message data as safety data.

•Do not use the safety indicators for safety operations.

•Do not connect loads beyond the rated value to safety outputs or test outputs.

•Wire the controller properly so that the 24V DC line does not accidentally touch the

outputs.

•Ground the 0V line of the power supply for external output devices so that the

devices do not turn on when the safety output line or test output line is grounded.

•Do not dismantle, repair, or modify the controller. Doing so may impair the safety

functions.

6 SmartGuard 600 Controllers

Publication 1752-IN001C-EN-P - January 2009

1752-L24BBB Controller

1752-L24BBBE Controller

Number Feature

1 Module status indicators

2 Alphanumeric display

3 Node address switches

4 Baud rate switches

5 USB port

6 DeviceNet communication

connector

7 Terminal connectors

8 Input status indicators

9 Output status indicators

10 Service switch

Number Feature

1 Module status indicators

2 Alphanumeric display

3 Node address switches

4 Baud rate switches

5 USB port

6 DeviceNet communication

connector

7 Terminal connectors

8 Input status indicators

9 Output status indicators

10 IP address display switch

11 Ethernet connector

12 Service switch

SmartGuard 600 Controllers 7

Publication 1752-IN001C-EN-P - January 2009

Before You Begin

Before you install the controller, set its DeviceNet node address and communication

rate.

Set the Node Address

Use a small screwdriver to set the DeviceNet node address by using the two rotary

switches on the front panel of the controller. Use care not to scratch the switches.

Values from 00…63 are valid. The default setting is 63.

Follow these steps to set the node address.

1. Set the tens digit of the node address (decimal) by turning the left rotary

switch.

2. Set the ones digit by turning the right rotary switch.

3. To set the node address by using RSNetWorx for DeviceNet software, set the

rotary switches to a value from 64…99.

Setting the Communication Rate

The default communication rate for a DeviceNet network is 125 Kbps.

If you choose to use a different communication rate, the length of the trunkline and

types of cable determine which communication rates your application can support.

IMPORTANT Turn off power to the controller before setting the node address or communication rate

via the switches.

Do not change the switch settings while the power supply is on. The controller will detect

this as a change in the configuration and will switch to the ABORT mode.

IMPORTANT A node address duplication error will occur if the same node address is set for more than

one node.

DeviceNet Communication Rates and Cable Lengths

Communication

Rate

Distance, Max Cumulative Drop

Line Length

Flat Cable Thick Cable Thin Cable

125 Kbps 420 m (1378 ft) 500 m (1640 ft) 100 m (328 ft) 156 m (512 ft)

250 Kbps 200 m (656 ft) 250 m (820 ft) 100 m (328 ft) 78 m (256 ft)

500 Kbps 75 m (246 ft) 100 m (328 ft) 100 m (328 ft) 39 m (128 ft)

8 SmartGuard 600 Controllers

Publication 1752-IN001C-EN-P - January 2009

Set the communication rate by using the DIP switch on the front of the controller.

Set the IP Address for Ethernet Communication

Connect the 1752-L24BBBE controller to the network via a 100 Mbps Ethernet

switch, which will help reduce collisions and lost packets, and increase bandwidth.

The 1752-L24BBBE controller is shipped with BOOTP enabled for setting the IP

address. You can use any commercially available BOOTP server. If you do not have

BOOTP Server capabilities on your network, download the free Rockwell

Automation BOOTP server from http://www.ab.com/networks/bootp.html.

To set the IP address by using the Rockwell Automation BOOTP utility, follow

these steps.

1. Run the BOOTP utility.

2. Double-click the hardware address of the device you want to configure.

DIP Switch Settings

DIP Switch

1 2 3 4 Communication Rate

OFF OFF OFF OFF 125 Kbps

ON OFF OFF OFF 250 Kbps

OFF ON OFF OFF 500 Kbps

ON ON OFF OFF Set by software

ON or OFF ON or OFF ON OFF Set by software

ON or OFF ON or OFF ON or OFF ON Automatic baud-rate detection

IMPORTANT If you change the communication rate of your network, make sure that all devices change

to the new communication rate. Mixed communication rates produce communication

errors.

SmartGuard 600 Controllers 9

Publication 1752-IN001C-EN-P - January 2009

3. In the the New Entry pop-up dialog box, type the IP address you want to

assign to the device, and click OK.

The controller appears in the Relation List.

For detailed information on EtherNet/IP communication, refer to the EtherNet/IP

Performance and Application Solution, publication ENET-AP001.

Install the SmartGuard 600 Controller

To install the SmartGuard 600 controller, you must mount it on the DIN rail, wire

the terminals, and make communication connections.

Mount the SmartGuard 600 Controller

IMPORTANT For effective cooling:

•mount the controller on a horizontal DIN rail. Do not mount the controller vertically.

•provide a gap of at least 50 mm (2.0 in.) above and below the controller and 5 mm

(0.20 in.) on each side.

•select a location where air flows freely or use an additional fan.

•do not mount the controller over a heating device.

10 SmartGuard 600 Controllers

Publication 1752-IN001C-EN-P - January 2009

Mount the controller only to a DIN rail. Follow these steps to mount the controller

to an EN 50022-35x7.5 or EN 50022-35x15 DIN rail.

1. Hook the top slot over the DIN rail.

2. Snap the bottom of the controller into position while pressing the controller

down against the top of the rail.

3. Attach end plates to each end of the DIN rail.

To remove the controller from the DIN rail, use a screwdriver to pull down the

latch and lift the controller off of the rail. The 1752-L24BBB controller has one latch

and the 1752-L24BBBE controller has two latches on the bottom of the controller.

Grounding the SmartGuard 600 Controller

You must provide an acceptable grounding path for each device in your

application. Functionally ground the controller through its V0/G0 power

connection.

In addition, if you are using the 1752-L24BBBE controller, you should connect the

Ethernet ground terminal to an acceptable ground.

ATTENTION This product is grounded through the DIN rail to chassis ground. Use zinc plated

yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail

materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor

conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting

surface approximately every 200 mm (7.8 in.) and use end anchors appropriately.

Latch

Top Slot

DIN Rail

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