Rockwell Automation Allen-Bradley DriveLogix 5730 Bedienungsanleitung

User Manual

DriveLogix™ 5730

Controller

for PowerFlex®700S Drives

with Phase II Control

Firmware Version

13.XX

Important User Information Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (Publication SGI-1.1

available from your local Rockwell Automation sales office or online at http://

www.rockwellautomation.com/literature) describes some important differences

between solid state equipment and hard-wired electromechanical devices.

Because of this difference, and also because of the wide variety of uses for solid

state equipment, all persons responsible for applying this equipment must

satisfy themselves that each intended application of this equipment is

acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect

or consequential damages resulting from the use or application of this

equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility

or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use

of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of

safety considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

PowerFlex is a registered trademark of Rockwell Automation, Inc.

DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.

PLC is a registered trademark of Rockwell Automation, Inc.

WARNING: Identifies information about practices or

circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property

damage, or economic loss.

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that dangerous voltage may be

present.

Burn Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that surfaces may be at

dangerous temperatures.

Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Preface Overview

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Controller Firmware Revision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3

Chapter 1 What is DriveLogix5730?

Loading Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Using CompactFlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Developing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Selecting a System Overhead Percentage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Understanding the Virtual Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Chapter 2 Placing and Configuring the Drive

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 2-1

Understanding the Interface to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Determining When the Controller Updates the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Placing and Configuring the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Inhibiting the Drive Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Using DriveExecutive Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Accessing Drive Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Monitoring Drive Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Configuring the Controller’s Response to a Connection Failure . . . . . . . . . . . . . . . . . . 2-22

Recommended Programming Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Chapter 3 Placing and Configuring Local I/O

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 3-1

Understanding How the DriveLogix5730 Supports

I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Placing Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Validating I/O Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Estimating RPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Determining When the Controller Updates I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Configuring the CompactBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Configuring Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Accessing I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Direct Connections for I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Monitoring I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Configuring I/O Modules Using the Generic 1769-MODULE . . . . . . . . . . . . . . . . . . . 3-17

Chapter 4 Configuring DriveLogix Motion

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 4-1

About this Chapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Programming the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Launching DriveExecutive from RSLogix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Configuring the Drive with DriveExecutive Software. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Downloading the Settings and Links to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Additional Testing and Programming is Necessary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Supported Motion Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Chapter 5 Communicating with Devices on a Serial Link

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 5-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Configuring Your System for a Serial Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Example 1: Workstation Directly Connected to a DriveLogix Controller. . . . . . . . . . . . . 5-6

Example 2: Workstation Remotely Connected to a DriveLogix Controller . . . . . . . . . . . 5-7

Example 3: DriveLogix Controller to a Bar Code Reader. . . . . . . . . . . . . . . . . . . . . . . . 5-10

Chapter 6 Communicating with Devices on an EtherNet/IP Link

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 6-1

Communicating Through the Embedded EtherNet/IP Option. . . . . . . . . . . . . . . . . . . . . . 6-2

Controller Connections Over EtherNet/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Configuring Distributed I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Adding a Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Producing and Consuming Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Using a MSG Instruction to Send an Email. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Example 1: DriveLogix5730 Controller and

Distributed I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31

Example 2: Controller to Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

Chapter 7 Communicating with Devices on an ControlNet Link

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 7-1

Configuring Your System for a ControlNet Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Configuring Distributed I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Scheduling the ControlNet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Sending Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Producing and Consuming Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

Guidelines for Configuring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

Example 1: DriveLogix Controller and Remote I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Example 2: DriveLogix5730 Controller to DriveLogix5730 Controller. . . . . . . . . . . . . 7-19

Example 3: DriveLogix Controller to Other Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Chapter 8 Communicating with Devices on an DeviceNet Link

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 8-1

Example: Controlling I/O Over DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Chapter 9 Communicating with Devices on a DH485 Link

De-energizing the Drive to Connect or Disconnect a Cable . . . . . . . . . . . . . . . . . . . . . . . 9-1

Understanding How the DriveLogix5730 Controller Supports DH485 Communications 9-1

Configuring Your System for a DH-485 Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Planning a DH-485 Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

Installing a DH-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

Browsing a DH-485 Network Remotely. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

Appendix A DriveLogix5730 Controller Specifications

DriveLogix5730 Controller Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

DriveLogix5730 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

DriveLogix5730 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Real-Time Clock Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Controller LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Embedded EtherNet/IP Option LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Appendix B Access Procedures

Removing Power from Drive and Compact I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Opening Door Over Power Structure and Main Control Board . . . . . . . . . . . . . . . . . . . . B-2

Removing the Control Cassette from Frame 1-6 Size Drives . . . . . . . . . . . . . . . . . . . . . . B-2

Removing the Outside Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Removing the Inside Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Connecting the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Installing the Embedded EtherNet/IP Option Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Installing the DriveLogix5730 Expansion Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Installing the Compact I/O Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

Installing the Communications Daughtercard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

Index

Preface

Overview

Who Should Use This

Manual

This manual is intended for qualified personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices and

programmable controllers.

Purpose of this Manual This manual guides the development of projects for DriveLogix controllers.

It provides procedures on how to establish communications:

•with the following networks

–ControlNet

–DeviceNet

–EtherNet/IP

–serial

•with the following devices

–PowerFlex® 700S drive

–controllers

–I/O

–workstations

–PanelView terminals

p-2

Related Documentation Allen-Bradley publications are available on the internet at

www.rockwellautomation.com/literature.

These core documents address the Logix5000 family of controllers:

DriveLogix-specific information is also available:

If you are: Use this publication:

a new user of a Logix5000 controller

This quick start provides a visual, step-by-step overview of

the basic steps you need to complete to get your controller

configured and running.

Logix5000 Controllers Quick Start

publication 1756-QS001

an experienced user of Logix5000 controllers

This system reference provides a high-level listing of

configuration information, controller features, and

instructions (ladder relay, function block diagram, and

structured text).

Logix5000 Controllers System Reference

publication 1756-QR107

any user of a Logix5000 controller

This common procedures manual explains the common

features and functions of all Logix5000 controllers.

Logix5000 Controllers Common Procedures

publication 1756-PM001

For Read this document Document number

Information on the DriveLogix Instruction Set Logix5000 Controllers General Instruction Set Reference

Manual

1756-RM003…

Information on function block programming Logix controllers. Logix5000 Controllers Process Control/Drives Instruction

Set Reference Manual

1756-RM006…

Execution times and memory use for instructions Logix5000 Controllers Execution Time and Memory Use

Reference Manual

1756-RM087…

Information on selecting CompactLogix and Compact I/O

components and modules

Compact I/O Selection Guide 1769-SG001…

Information on installing, configuring, and using Compact

Analog I/O modules

Compact I/O Analog Modules User Manual 1769-UM002…

Information on installing, configuring and using PowerFlex®

700S drives

PowerFlex 700S Phase II User Manual 20D-UM006…

Information on the DriveLogix Motion Control Instruction Set Logix Controller Motion Instruction Set 1756-RM007…

Information on installing an ControlNet communications

daughtercard (Coax)

ControlNet Communications Daughtercard Installation

Instructions

1788-IN002…

Information on installing an ControlNet communications

daughtercard (Fiber)

ControlNet Communications Daughtercard Installation

Instructions

1788-IN005…

Information on installing an EtherNet/IP communications

daughtercard

EtherNet/IP Communications Daughtercard Installation

Instructions

1788-IN054…

Information on installing an DeviceNet communications

daughtercard

DeviceNet Communications Daughtercard Installation

Instructions

1788-IN053…

Information on installing 1769-SDN DeviceNet Scanner

Module

Compact I/O 1769-SDN DeviceNet Scanner Module 1769-IN060…

Information on using 1769-SDN DeviceNet Scanner Module Compact I/O 1769-SDN DeviceNet Scanner Module 1769-UM009…

Information on converting from Phase I PowerFlex 700S and

DriveLogix5720 to Phase II PowerFlex 700S and

DriveLogix5730

PowerFlex 700S Conversion Guide

Phase I to Phase II Control

20D-AT001…

Information on the basic installation of PowerFlex 700S drives

and DriveLogix5730 controllers

Quick Start - PowerFlex 700S High Performance AC Drive 20D-QS001…

p-3

Controller Firmware

Revision

This revision on the DriveLogix 5730 User Manual corresponds to the

following:

•version 13 and later controller firmware

•version 13 and later RSLogix 5000 programming software

•version 3.02 and later DriveExecutive programming software

General Precautions Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when

using optical transmission equipment. This product emits intense

light and invisible radiation. Do not look into module ports or

fiber optic cable connectors.

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, reference A-B publication 8000-4.5.2,

“Guarding Against Electrostatic Damage” or any other applicable

ESD protection handbook.

ATTENTION: Only qualified personnel familiar with the

PowerFlex 700S Drive and associated machinery should plan or

implement the installation, start-up and subsequent maintenance

of the system. Failure to comply may result in personal injury

and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing

any work on the drive. Measure the DC bus voltage at the +DC &

–DC terminals of the Power Terminal Block. The voltage must be

zero.

p-4

Notes:

Dieses Handbuch passt für folgende Modelle

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