Rockwell Automation Reliance electric GV3000/SE Bedienungsanleitung

Hardware

Reference,

Installation,

and

Troubleshooting

Manual

D2-3392-7

RELIANCE

ELECTRICSL/

GV3000/SE

Drive

200

HP,

460V

Version

6.07

Allen-Bradley

Rockwell

Software

Automation

Important

User

Information

Solid-state

equipment

has

operational

characteristics

differing

from

those

electromechanical

equipment.

Safety

Guidelines

for

the

Application,

Installation

and

Maintenance

Solid

State

Controls

(publication

SGI-L.1

available

from

your

local

Rockwell

Automation

sales

office

online

http://www.rockwellautomation.com/literature/)

describes

some

important

differences

between

solid-state

equipment

and

hard-wired

electromechanical

devices.

Because

this

difference,

and

also

because

the

wide

variety

uses

for

solid-state

equipment,

all

persons

responsible

for

applying

this

equipment

must

satisfy

themselves

that

each

intended

application

this

equipment

acceptable.

event

will

Rockwell

Automation,

Inc.

responsible

liable

for

indirect

consequential

damages

resulting

from

the

use

application

this

equipment.

The

examples

and

diagrams

this

manual

are

included

solely

for

illustrative

purposes.

Because

the

many

variables

and

requirements

associated

with

any

particular

installation,

Rockwell

Automation,

Inc.

cannot

assume

responsibility

liability

for

actual

use

based

the

examples

and

diagrams.

patent

liability

assumed

Rockwell

Automation,

Inc.

with

respect

use

information,

circuits,

equipment,

software

described

this

manual.

Reproduction

the

contents

this

manual,

whole

part,

without

written

permission

Rockwell

Automation,

Inc.,

prohibited.

Throughout

this

manual,

when

necessary,

use

notes

make

you

aware

safety

considerations.

WARNING:

Identifies

information

about

practices

circumstances

that

can

cause

explosion

hazardous

environment,

which

may

lead

personal

injury

death,

property

damage,

economic

loss.

ATTENTION:

Identifies

information

about

practices

circumstances

that

can

lead

personal

injury

death,

property

damage,

economic

loss.

Attentions

help

you

identify

ahazard,

avoid

hazard,

and

recognize

the

consequence.

SHOCK

HAZARD:

Labels

may

inside

the

equipment,

for

example,

drive

motor,

alert

people

that

dangerous

voltage

may

present.

BURN

HAZARD:

Labels

may

inside

the

equipment,

for

example,

drive

motor,

alert

people

that

surfaces

may

reach

dangerous

temperatures.

ARC

FLASH

HAZARD:

Labels

may

beon

inside

the

equipment,

for

example,

motor

control

center,

alert

people

potential

Arc

Flash.

Arc

Flash

will

cause

severe

injury

death.

Wear

proper

Personal

Protective

Equipment

(PPE).

ALL

Regulatory

requirements

for

safe

work

practices

and

for

Personal

Protective

Equipment

(PPE).

IMPORTANT

_Identifies

information

that

critical

for

successful

application

and

understanding

the

product.

Allen-Bradley,

Rockwell

Software,

Rockwell

Automation,

and

TechConnect

are

trademarks

Rockwell

Automation,

Inc.

Trademarks

not

belonging

Rockwell

Automation

are

property

their

respective

companies.

Document

Update

Document

Update

Electronic

Motor

Overload

This

product

does

not

offer

speed-sensitive

overload

protection,

thermal

memory

cti

retention

provisions

act

upon

motor

over-temperature

sensing

motors.

such

protection

needed

the

end-use

product,

needs

provided

additional

means.

Document

Update

Notes:

Summary

Changes

The

information

below

summarizes

the

changes

made

this

manual

since

its

last

release

(June

2001).

Description

Changes

Page

Added

Document

Update.

After

manual

front

cover

Deleted

the

following

statement:

‘The

Motor

Overload

Enable

parameter

(P.040)

can

6-1

beused

place

the

electronic

thermal

overload

relays

single

motor

applications’.

soc-ii

Summary

Changes

Notes:

CONTENTS

Chapter

Introduction

1.1.

Publications

0.0.0...

cccccsecscseeseeeseeenssesecancneanseseenneeessersenseaeenres

1-1

1.2

Getting

Assistance

from

Reliance

Electric

2.0.0.0...

esseessseseeeenenssesnerseet

1-1

1.3

Notes

Handling

the

GV3000/SE

Drive...

eee

eseenenaneaennenees

1-2

Chapter

About

the

Drive

2.1

Identify

the

Drive

Model

NUMDET

.............cessceeeessesesennesnernenesatsenenees

2-1

2.2

ENcClOSUIES

.........cccssccececeesceeeeeneneeerensceeseeesscaseupeednessacsaauaceussadsassnseasnenanannes

2-2

2.3.

30-200

GV3000/SE

Drive

Component

Locations

...............ccccccceescon

2-3

2.4

Regulator

Board

DeSCription............cccseeecsessrsceseneseeseseesereeeeaeneesansantonss

2-8

2.4.1

Jumper

Locations

and

Settings

0.0.0...

cscs

sesensensesnesseneesees

2-10

2.4.1.1

Analog

Input

Speed

Reference

Jumper

(J4)............cssseee

2-10

2.4.1.2

Analog

Output

Jumper

(S17)

«20...

eeeeeecetseesetnenneneenensees

2-11

2.4.2

Wiring

the

Terminal

Strip...

sce

cssscecsesetesseseseenereecseseeens

2-12

2.4.3

RS-232

Communication

Port

...........

seesessnseeeseceserseenseseeees

2-13

2.4.4

Option

Board

GCOmmnector

........cccsccsessecssscsesseesseenssnesseneesereecesates

2-13

2.4.5

Operator

Interface

Module

Connector..........ececssesceeesseeseeneeeees

2-13

2.4.6

KeypPad/DISDlAaY

.....ccceccsssssssscscesessneeesnsesesscerersaecenseesensesenseeeeseness

2-14

2.5

Jumpers

Base

Board

(PISC-60

and

PISC-75/75A)

00...

eecsssssersseees

2-14

2.6

Optional

EquipMent

.0........

ccs

sesssceesesseenssessrnssenessesseressesneseesseesaeaees

2-16

Chapter

Planning

Before

Installing

3.1.

General

Requirements

for

the

Installation

Site...

eeeeesteeesesseeteees

3-1

3.1.1.

Making

Sure

Environmental

Conditions

are

Met

........ccssesseee

3-1

3.1.2

Determining

Total

Area

Required

Based

Drive

DIMENSIONS

............ccccescceeeecccssedesssseceesccesnaasencnesseasecsueseeseenensnereered

3-2

3.1.3

Verifying

the

Site

Provides

for

Recommended

Air

Flow

CICAPANCES.

.........ecececseceseecetsrernenerereeeereseaanareeeneaneanenteeeseesenaaesersenens

3-5

3.1.4

Verifying

Power

Module

input

Ratings

Match

Supplied

POWeN...........

ccssessssssasscssssceseussessecesavsasnenaseesseesoeenteneeees

3-6

3.2

Wiring

Requirements

for

the

Drive

ou...

ecseccescceeseneneeeesseeseesuscnaseanennens

3-6

3.2.1

Meeting

Terminal

Strip

Input

and

Output

Specifications

...........

3-6

3.2.2

Determining

Wire

Size

Requirement

.........

eee

eeseeeseeneeeeneeees

3-6

3.2.2.1

Recommended

Power

Wire

SiZe@S

...........seseesessseresseetaes

3-6

3.2.2.2

Recommended

Control

and

Signal

Wire

Sizes

.........0....

3-7

3.2.2.3

Recommended

Motor

Lead

Lengths

..........

eee

sceeeeccees

3-8

3.2.2.4

Recommended

Serial

Communication

Cable

Lengths

.....

3-9

3.2.3

Selecting

Input

Line

Branch

Circuit

Fuses,

Circuit

Breakers,

and

R@ACtOrs

20...

......ccccceeecesssesetnceceestneseeneneneneceaeee

3-10

3.2.4

Meeting

Encoder

Specifications

(FVC

Regulation

Only)

...........

3-11

3.2.4.1

Encoder

Wiring

Guidelines

2.0.0...

eee

ceeeensseaneeenssensens

3-11

3.2.5

Verifying

Power

Module

Output

Current

Rating

Greater

Than

Motor

Full

Load

AMPS...

csccssssssssssseseesesseeseesseessensasenees

3-11

Table

Contents

Chapier

Mounting

the

Drive,

Grounding,

and

Finding

Wire

Routing

Locations

4.1.

Mounting

theDrive

0...

eee

seseeesecceeseaseeeessensenesesseesasnneesssaeaaseeneaes

4-1

4.1.1

Verifying

the

Drive's

Watts

Loss

Rating

.......0.

eeesereeeeeees

4-1

4.2

Routing

Input,

Motor

Output,

Ground,

and

Control

Wiring

FOF

thE

iVe

oe.

ecsecesesssssesenceceeescesceseeesuenneenenseessseseeeeseaeenseenereeseeeeaeene

4-1

4.2.1

Replacing

Conduit

PIUQS

.............

eee

eseeeceeseeeeeeeseeseeenenoeneneeeneeens

4-2

4.3

Grounding

the

Drive

2...

ecscsssessscecsseceseesnesnesceersesseensaceenseseseesatssecenves

4-2

Chapter

Installing

Input

Power

Wiring

5.1Installing

Transformers

and

Reactors

(Optional)

....ccsssscsssesesenseeseereees

5-1

5.2

Installing

Fuses

for

Branch

Circuit

Protection

00.0.0...

ssesscssrceccenereseees

5-2

5.3

Installing

Required

External/Separate

Input

Disconnect..............:cc0

5-2

5.4

Installing

Power

Wiring

from

the

Input

Line

the

Drive's

POWer

TOrmimallS

............sscsescssseessersersnssresnesssraccassensesseaseneusssecsassenseseseeasnens

5-5

5.5

Installing

Power

Wiring

from

External

Bus

the

Drive's

Internal

Bus

Terminals

...........c:cccscesensssescessetsesecesseesnneseanersees

5-5

Chapter

Installing

Output

Power

Wiring

6.1

Installing

Output

Contactors

(Optional)

....0....

seseesseseeseeneeneeneesneeseee

6-1

6.2

Installing

Mechanical

Motor

Overload

Protection

(Optional)

.............0.0

6-1

6.3

Installing

Output

Wiring

from

the

Drive

Output

Terminals

the

Motor...

6-1

Chapter

Wiring

the

Regulator

Board

Terminal

Strip

7.1

Stopping

the

Drive...

eceeccesescesseeceescensceeeeeeneesseneesanenansaneeeeeeeesanenatens

7-6

7.2

Wiring

the

Encoder

Feedback

Device

(FVC

Regulation

Only)

.....--

eee

7-7

7.3

Wiring

the

Signal

and

Control

1/0

ou...

seessnsssssrssesseenseseateasesseonneases

7-9

Chapter

Completing

the

Installation

8.1

Checking

the

Installation

........

cssesesseesssscrensacsenentearersstsesresenneessrsneees

8-1

8.2

Powering

After

Installation

Complete

............::ccssccessersessseessceenesees

8-2

Chapter

Troubleshooting

the

Drive

;

9.1

Test

Equipment

Needed

Troubleshoot

..0.......

cece

eens

eeereneeeeneeeee

9-1

9.2

Drive

Alarms

and

Faults

..........e

eee

eeseesececeseeceeseeeeesnesuaseeeeeseeseuenneeeseeenaes

9-1

9.3

Verifying

That

Bus

Capacitors

are

Discharged

..........cssssseseeesees

9-1

9.4

Checking

Out

the

Power

Module

withInput

Power

Off

......esseseseersescess

9-3

9.5

Replacement

Parts

............esseccescccecsseeesssseseanerssenesssereneceesonneesseesanesenanees

9-5

Appendix

Technical

Specifications

...............cssssssrssnseseseseessenesssensseecaesnesessnsseenensesesesees

A-1

Appendix

30-200

GV3000/SE

System

Wiring

Diagram

.........ssscsccsssessensessressessenanens

B-1

Appendix

Compliance

with

Electromagnetic

Compatibility

Standards

..........ssssssereen

C-1

GV3000/SE

460

VAC

30-200

Drive,

Hardware

Reference

Version

6.07

List

Figures

Figure

2.1

—

Identifying

the

Drive

Model

NUMDET

.............c.:ccceseseeetsseeteseeseenees

2-1

Figure

2.2

—

and

Drive

Component

Locations

...........cccscseseeseeeees

2-3

Figure

2.3

—

and

Drive

Component

Locations

.............ccsssseseneesens

2-4

Figure

2.4

—

and

100

Drive

Component

Locations

...........cccsseceeesseees

2-5

Figure

2.5

—

125

Drive

Component

Locations

........csceesesenestreseeensereess

2-6

Figure

2.6

—

150

and200

Drive

Component

Locations

........scessssseserees

2-7

Figure

2.7

—

Regulator

Board

Component

Locations

............cccseesseesneeeneeees

2-9

Figure

2.8

—

Jumper

Settings

for

Analog

Input

Speed

Reference...............

2-11

Figure

2.9

—

Jumper

J17

Settings

for

Analog

Outputs

.........

seeseeeeseeteeeeres

2-12

Figure

2.10

—

Typical

Terminal

Strip

COMMGCtIONS........cesssstereteneneneeeneees

2-13

Figure

2.11

—

Keypad/Display

.............cccsesssessseseseeessssenseneenssesesneneeannsensensaenes

2-14

Figure

2.12

—

Base

Board

Jumper

Locations

...........ccscsesereeneeenssetsesenersenes

2-15

Figure

3.1

—

Dimensions

and

Drives

.........::cssssssseseseersees

3-3

Figure

3.2

—

Dimensions

200

Drives

...........ccseessereresereseeeeees

3-4

Figure

3.3

—

Recommended

Air

Flow

Clearances

.......ccesscsesescneersnn

neers

3-5

Figure

3.4

—

How

Calculate

Motor

Lead

Lengths

........cseecessssssntesssertnerners

3-8

Figure

4.1

—

Terminal

Locations

and

Drives..........cssseseereers

4-3

Figure

4.2

—

Terminal

Locations

200

Drives............ccssseesees

4-4

Figure

5.1

—

Typical

Input

Electrical

Connections

............scscssecseresreeeees

5-3

Figure

5.2

—

Typical

Bus

Electrical

Comme

ction

........ccsssessssessneseeseeseeees

5-4

Figure

7.1

—

Two-Wire

Start/Stop

Sample

Control

Wiring

........--.::::ceeeeeeeteeees

7-4

Figure

7.2

—

Three-Wire

Start/Stop

Sample

Control

Wiring

............cseereees

7-5

Figure

7.3

—

Encoder

Wiring

Connections

............scececesseeceeensenseesneesenseeesenaas

7-8

Figure

9.1

Bus

Voltage

Terminals

and

Drives

..............

9-2

Figure

9.1

—

Bus

Voltage

Terminals

200

Drives

...............

9-2

Figure

B.1

—

30-40

GV3000/SE

System

Wiring

Diagram...

B-1

Figure

B.2

—

50-60

GV3000/SE

System

Wiring

Diagram

.......scseseeeees

B-2

Figure

B.3

—

75-200

GV3000/SE

System

Wiring

Diagram

..............se

B-3

Table

Contents

Figure

C.1

—

Outline

Dimensions

Mains

Filters

Schaffner

for

Model

30V4060

125V4060

Drives

.0......

eee

eeeeeees

C-3

Figure

C.2

—

Outline

Dimensions

Model

FN359H250/99

Mains

Filters

Schaffner

for

Model

150V4060

and

200V4060

Drives..............

C-4

Figure

C.3

Outline

Dimensions

Mains

Filters

Soshin

Electric

for

Model

30V4060

and

100V4060

Drives

.......2....

cee

eeeseeeeereeeee

C-5

Figure

C.4

—

Outline

Dimensions

Mains

Filters

Soshin

Electric

for

Model

125V4060

200V4060

Drives

..........

eeseeseceeesereesee

C-6

Figure

C.5

—

Outline

Dimensions

Common

Mode

Output

Cores

Hitachi

Ferrite

Electronics

and

Hitachi

Metals

for

Output

Power

Cable

Model

30V4060

200V4060

Drives......

C-7

Figure

C.6

—

Outline

Dimensions

Common

Mode

Output

Cores

Soshin

Electric

for

Output

Power

Cable

Model

30V4060

200V4060

Dives

.........:-..ecceescesseeserereeeeeneeeees

C-8

Figure

C.7

—

Cabinet

Mounted

GV3000/SE

Wiring

Example............sseserees

C-9

Figure

C.8

—

Typical

Three-Phase

Connections

for

Mains

Filter

................

C-10

Figure

C.9

—

1/0

Signals

Cable...

cccsseeeseeserceeeeensenenteenannsneeesesensenstenees

C-11

GV3000/SE

460

VAC

30-200

Drive,

Hardware

Reference

Version

6.07

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