Rockwell Automation Reliance Electric MD65 Bedienungsanleitung

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Instruction Manual

MD65 AC Drive

User Manual

Version 2.0

D2-3519-2

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety

considerations:

Important: Identifies information that is critical for successful application and

understanding of the product.

The thick black bar shown on the outside margin of this page is used throughout this

manual to signify new or revised text or figures.

!ATTENTION:Identifies information about practices or

circumstances that can lead to personal injury or death,

property damage, or economic loss.

MD65, VS Utilities, and Reliance are trademarks of Rockwell Automation.

ATTENTION: Only qualified personnel familiar with the

construction and operation of this equipment and the hazards

involved shouldinstall, adjust, operate,or service this equipment.

Read and understand this document in its entirety before

proceeding. Failure to observe this precaution could result in

severe bodily injury or loss of life.

ATTENTION: Thedrivecontainshighvoltagecapacitorsthattake

time to discharge after removal of mains supply. Before working

on the drive, ensure isolation of mains supply from line inputs [R,

S, T (L1, L2, L3)]. Wait three (3) minutes for capacitors to

discharge to safe voltage levels. Darkened display LEDs is not an

indication that capacitors have discharged to safe voltage levels.

Failure to observe this precaution could result in severe bodily

injury or loss of life.

ATTENTION: The drive can operate at and maintain zero speed.

The user is responsible for assuring safe conditions for operating

personnel by providing suitable guards, audible or visual alarms,

or other devices to indicate that the drive is operating, or may

operate, at or near zero speed. Failure to observe this precaution

could result in severe bodily injury or loss of life.

ATTENTION: The drive contains ESD- (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are

required when installing, testing, servicing, or repairing the drive.

Erratic machine operation and damage to, or destruction of,

equipment can result if this precaution is not followed. Failure to

observe this precaution can result in bodily injury.

ATTENTION: The user must provide an external, hardwired

emergency stop circuit outside of the drive circuitry. This circuitry

must disable the system in case of improper operation.

Uncontrolled machine operation may result if this precaution is

not followed. Failure to observe this precaution could result in

bodily injury.

ATTENTION: The user is responsible for conforming with all

applicable local and national codes. Failure to observe this

precaution could result in damage to, or destruction of, the

equipment.

ATTENTION: An incorrectly applied or installed drive can result

in component damage or reduction in product life. Wiring or

application errors, such as undersizing the motor, incorrect or

inadequate AC supply, or excessive ambient temperatures may

result in malfunction of the system.

Trademarks not belonging to Rockwell Automation are property of their respective

companies.

Contents

CONTENTS

Chapter 1 Introduction

1.1 Getting Assistance from Reliance Electric..................... 1-1

Chapter 2 About the MD65 Drive

2.1 Identifying the Drive by Model Number.......................... 2-1

2.2 MD65 Drive Ratings, Model Numbers, and

Frame Sizes.................................................................. 2-2

2.3 Kits and Accessories ..................................................... 2-3

2.4 Storage Guidelines........................................................ 2-4

Chapter 3 Mounting the Drive

3.1 General Requirements for the Installation Site.............. 3-1

3.1.1 Operating Conditions........................................... 3-2

3.1.2 Minimum Mounting Clearances........................... 3-2

3.1.3 Mounting Dimensions for the MD65 Drive........... 3-3

3.2 Mounting the Drive......................................................... 3-6

3.2.1 Protecting the Drive from Debris ......................... 3-6

Chapter 4 Grounding the Drive

4.1 RFI Filter Grounding...................................................... 4-2

Chapter 5 Installing Power Wiring

5.1 Opening the Cover......................................................... 5-1

5.2 Verifying Drive AC Input Ratings Match

Available Power ............................................................ 5-2

5.2.1 Ungrounded Distribution Systems....................... 5-2

5.2.2 Input Power Conditioning .................................... 5-4

5.3 Power Wiring Specifications.......................................... 5-4

5.4 Power Terminal Block Connections............................... 5-5

5.5 Fuses and Circuit Breakers ........................................... 5-6

5.6 Motor Cable Types Acceptable for 200-600 Volt

Installations ................................................................... 5-8

5.7 Reflected Wave Protection.......................................... 5-10

5.8 Output Disconnect....................................................... 5-10

Chapter 6 Installing Control Wiring

6.1 Stop Circuit Requirements............................................. 6-1

6.2 Motor Start/Stop Precautions......................................... 6-2

6.3 I/O Wiring Recommendations........................................ 6-3

6.3.1 Maximum Control Wire Length

Recommendations............................................. 6-3

6.4 Wiring the Control Terminal Block................................. 6-4

6.4.1 I/O Wiring Examples............................................ 6-6

MD60 AC Drive User Manual

6.4.2 Typical Multiple Drive Connection Examples.......6-9

6.5 Start and Speed Reference Control.............................6-10

6.6 Accel/Decel Selection..................................................6-11

Chapter 7 Completing the Installation

7.1 Checking the Installation Before Applying

Power to the Drive.........................................................7-1

7.2 Powering Up After Installation is Complete....................7-2

Chapter 8 Using the Integral Keypad to Programand Control the Drive

8.1 Keypad Components .....................................................8-1

8.1.1 Display Description..............................................8-2

8.1.2 LED Descriptions.................................................8-2

8.1.3 Key Descriptions..................................................8-3

8.2 About Parameters..........................................................8-4

8.3 How Parameters are Organized ....................................8-4

8.4 Viewing and Adjusting Basic (P) and Advanced (A)

Parameters....................................................................8-5

8.5 Viewing the Display (d) Parameters...............................8-6

Chapter 9 Parameter Descriptions

9.1 Basic Program Group Parameters.................................9-2

9.2 Advanced Group Parameters ........................................9-8

9.3 Display Group Parameters...........................................9-46

Chapter 10 Troubleshooting the Drive

10.1Fault Codes..................................................................10-1

10.1.1Manually Clearing Faults................................... 10-2

10.1.2Automatically Clearing Faults

(Auto Restart Feature) ...........................................10-2

10.2Troubleshooting Tables ................................................10-7

10.2.1Problem: Drive Does Not Start From

Terminal Block Start or Run Inputs...................10-7

10.2.2Problem: Drive Does Not Start From

Integral Keypad................................................10-8

10.2.3Problem: Drive Does Not Respond to

Changes in Speed Command..........................10-8

10.2.4Problem: Motor Does Not Start..........................10-9

10.2.5Problem: Motor and/or Drive Will Not

Accelerate to Commanded Speed .................10-10

10.2.6Problem: Motor Operation is Unstable.............10-10

10.2.7Problem: Drive Will Not Reverse Motor

Direction.........................................................10-11

10.2.8Problem: Drive Does Not Power Up................10-11

Appendix ATechnical Specifications...................................................... A-1

Contents

III

Appendix BRecord of User Settings.......................................................B-1

Appendix CParameters Cross-Referenced by Name.............................C-1

Appendix D CE Conformance Requirements.........................................D-1

Appendix E Accessories..........................................................................E-1

Appendix F RS485 (MDI) Protocol..........................................................F-1

Appendix G RJ45 Splitter Cable............................................................ G-1

Appendix HStepLogicTM, Basic Logic and Time/Counter Functions......H-1

Appendix I PID Setup..............................................................................I-1

Index Index-1

MD60 AC Drive User Manual

Contents

List of Figures

Figure 2.1 – Identifying the Drive by Model Number................................... 2-1

Figure 3.1 – Minimum Mounting Clearances.............................................. 3-2

Figure 3.2 – Drive Dimensions and Weights............................................... 3-3

Figure 3.3 – Drive Dimensions - NEMA 1/IP30 Kit Without

Communication Option ......................................................... 3-4

Figure 3.4 – Drive Dimensions - NEMA 1/IP30 Kit With

Communication Option ......................................................... 3-5

Figure 4.1 – Typical Grounding................................................................... 4-1

Figure 5.1 – Opening the Cover.................................................................. 5-1

Figure 5.2 – Removing the Finger Guard................................................... 5-2

Figure 5.3 – Removing the Jumper............................................................. 5-3

Figure 5.4 – Phase-to-Ground MOV Removal............................................ 5-3

Figure 5.5 – Power Terminal Block Connections........................................ 5-5

Figure 6.1 – Control Terminal Block ........................................................... 6-4

Figure 6.2 – Override Priority for the Speed Reference Command.......... 6-10

Figure 6.3 – Accel/Decel Selection........................................................... 6-11

Figure 8.1 – Integral Keypad ...................................................................... 8-1

Figure 9.1 – Accel Time 1 (P039)............................................................... 9-6

Figure 9.2 – Decel Time 1 (P040)............................................................... 9-7

Figure 9.3 – Accel Time 2 (A067)............................................................. 9-18

Figure 9.4 – Decel Time 2 (A068)............................................................. 9-19

Figure 9.5 – DC Brake Level (A081)......................................................... 9-21

Figure 9.6 – S Curve % (A083) Example..................................................9-22

Figure 9.7 – Boost Select (A084).............................................................. 9-23

Figure 9.8 – Start Boost (A085)................................................................ 9-24

Figure 9.9 – Motor OL Select (A090)........................................................ 9-25

Figure 9.10 – Derating Guidelines Based on PWM Frequency

(A091) Selection .............................................................. 9-26

Figure 9.11 – Anlg In 0-10V Lo (A110)..................................................... 9-32

Figure 9.12 – Skip Freq Band (A120)....................................................... 9-35

Figure 9.13 – Digit Settings....................................................................... 9-43

Figure 9.14 – EM BRK Off Delay.............................................................. 9-44

Figure 9.15 – Drive Status (d006) Bit Definitions...................................... 9-47

Figure 9.16 – Control Source (d012) Bit Definitions .................................9-48

Figure 9.17 – Contrl In Status (d013) Bit Definitions.................................9-49

Figure 9.18 – Dig In Status (d014) Bit Definitions..................................... 9-49

Figure 9.19 – Comm Status (d015) Bit Definitions.................................... 9-50

MD65 AC Drive User Manual

Contents

VII

List of Tables

Table 2.1 – Drive Ratings, Model Numbers, and Frame Sizes...................2-2

Table 2.2 – Standard Kits and Accessories................................................2-3

Table 3.1 – Ambient Operating Temperatures and Mounting

Clearances.............................................................................3-2

Table 3.2 – Mounting Specifications...........................................................3-6

Table 5.1 – Corrective Actions for Input Power Conditions ........................5-4

Table 5.2 – Power Wiring Specifications....................................................5-4

Table 5.3 – Power Terminal Block Specifications.......................................5-5

Table 5.4 – Drive, Fuse, and Circuit Breaker Ratings.................................5-7

Table 5.5 – Shielded Motor Cable Types Acceptable for 200-600

Volt Installations.....................................................................5-9

Table 5.6 – Maximum Cable Length Recommendation............................5-10

Table 6.1 – Recommended Control and Signal Wire..................................6-3

Table 6.2 – I/O Terminal Block Specifications............................................6-3

Table 6.3 – Control Terminal Definitions and Related Parameters.............6-5

Table 6.4 – Typical Multiple Drive Connection Examples...........................6-9

Table 8.1 – LED Descriptions.....................................................................8-2

Table 8.2 – Key Descriptions......................................................................8-3

Table 8.3 – Viewing and Adjusting Basic (P) and Advanced (A)

Parameters ............................................................................8-5

Table 8.4 – Viewing the Display (d) Parameters.........................................8-6

Table 9.1 – Trip Points for Digital Output Relay........................................9-13

Table 9.2 – On/Off Points for the Opto Outputs........................................9-16

Table 9.3 – A064 Options.........................................................................9-17

Table 9.4 – Analog Output Signal Mode Selections .................................9-17

Table 9.5 – Selecting the Reference Source Using Presets.....................9-20

Table 9.6 – Related Parameters for Stp Logic Parameters

(A140-A147) ........................................................................9-41

Table 10.1 – Fault Descriptions and Corrective Actions...........................10-3

Table 10.2 – Problem: Drive Does Not Start From Terminal Block

Start or Run Inputs.............................................................10-7

Table 10.3 – Problem: Drive Does Not Start From Integral Keypad.........10-8

Table 10.4 – Problem: Drive Does Not Respond to Changes in

Speed Command...............................................................10-8

Table 10.5 – Problem: Motor and/or Drive Will Not Accelerate to

Commanded Speed.........................................................10-10

Table 10.6 – Problem: Motor Operation is Unstable...............................10-10

Table 10.7 – Problem: Drive Will Not Reverse Motor Direction..............10-11

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