Rockwell Automation Trusted TMR 24V DC Bedienungsanleitung

Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021

Supersedes Publication ICSTT-RM451C-EN-P - January 2019

Product Description

Original Instructions

Trusted TMR 24V DC/48V DC

Output Module - 40 Channel

PD-T8461 Issue 16

Trusted TMR 24V DC/48V DC Output Module - 40 Channel

2 Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING:

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to

personal injury or death, property damage, or economic loss.

ATTENTION:

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Attentions help you identify a hazard, avoid a hazard,and recognize the consequence.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD:

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD:

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous

temperatures.

ARC FLASH HAZARD:

Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will

cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for

Personal Protective Equipment (PPE).

Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021 3

Table of Contents

Summary of changes .................................................................................. 5

About this Publication................................................................................ 5

Chapter 1

Chapter 2

Field Termination Unit (FTU)................................................................... 11

Field Interface Unit (FIU).......................................................................... 11

Host Interface Unit (HIU) .........................................................................12

Front Panel Unit (FPU) ..............................................................................12

Line Monitoring and Output States..........................................................13

Housekeeping.............................................................................................13

Fault Detection/Testing.............................................................................13

Sequence of Events Characteristics..........................................................14

Output Switch Structure............................................................................14

Switch Diagnostics...............................................................................16

Short Circuit Protection ......................................................................16

Group Fail-Safe Switches ....................................................................16

Chapter 3

Module Insertion and Removal ................................................................19

Cable Selection...........................................................................................19

Termination...............................................................................................20

Module Pin-out Connections ...................................................................20

Trusted Module Polarisation/Keying........................................................21

Chapter 4

Module Configuration...............................................................................23

T8461 Complex Equipment Definition.....................................................23

Rack 3: AI.............................................................................................. 25

Rack 4: CI ............................................................................................. 25

Rack 5: LINE_FLT................................................................................ 26

Rack 6: DISCREP................................................................................. 26

Rack 7: HKEEPING ............................................................................. 26

Rack 8: INFO........................................................................................ 28

Sequence of Events Configuration .......................................................... 29

Chapter 5

Front Panel .................................................................................................31

Module Status LEDs ..................................................................................32

I/O Status Indicators..................................................................................33

Preface

Product overview

Description

Installation

Application

Operation

Table of Contents

4 Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021

Chapter 6

Fault Reporting ..........................................................................................35

Field Wiring Faults ....................................................................................35

Module Faults .............................................................................................35

Companion Slot..........................................................................................36

SmartSlot ....................................................................................................36

Cold Start ....................................................................................................36

Transfer between Active and Standby Modules.......................................37

Chapter 7

Appendix A

Fault Finding and Maintenance

Specifications

History of Changes

Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021 5

Preface

This manual includes new and updated information. Use these reference

tables to locate changed information.

Grammatical and editorial style changes are not included in this summary.

Global changes

This table identifies changes that apply to all information about a subject in

the manual and the reason for the change. For example, the addition of new

supported hardware, a software design change, or additional reference

material would result in changes to all of the topics that deal with that subject.

Subject

Reason

Updated branding

Marketing product change

This manual specifies the maintenance requirements and describes the

procedures to assist troubleshooting and maintenance of a Trusted system.

This manual is for plant maintenance personnel who are experienced in the

operation and maintenance of electronic equipment and are trained to work

with safety systems.

Disclaimer

It is not intended that the information in this publication covers every

possible detail about the construction, operation, or maintenance of a control

system installation. You should also refer to your own local (or supplied)

system safety manual, installation, and operator/maintenance manuals.

Revision and updating policy

This document is based on information available at the time of its publication,

however, they are subject to change from time to time. The latest versions of

the manuals are available at the Rockwell Automation Literature Library:

rok.auto/literature.

Trusted release

This technical manual was updated for Trusted Release 4.0.

Summary of changes

About this Publication

Preface

6 Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021

Latest product information

See the Trusted Release Note for the revision of this document applicable to

the release at rok.auto/pcdc.

For the latest information about this product, review the Product

Notifications and Technical Notes available at rok.auto/knowledgebase.

Some of the Articles in the Knowledgebase require a TechConnect℠Support

Contract. For more information, go to Knowledgebase Document ID: IP622-

TechConnect Support Contract - Access Level & Features.

Tip: Sign in to your Rockwell Automation account to view Knowledgebase articles.

Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021 7

Chapter 1

Product overview

The Trusted® Triple Modular Redundant (TMR) 24V DC / 48V DC Digital

Output Module interfaces to 40 field devices. Triplicated diagnostic tests are

performed throughout the Module including measurements for current, and

voltage on each portion of the voted output channel. Tests are also performed

for stuck on and stuck off failures. Fault tolerance is achieved through a TMR

architecture within the Module for each of the 40 output channels.

Automatic line-monitoring of the field device is provided. This feature enables

the Module to detect both open and short circuit failures in field wiring and

load devices.

The Module provides onboard Sequence of Events (SOE) reporting with a

resolution of 1 ms. An output change of state triggers an SOE entry. Output

states are automatically determined by voltage and current measurements

onboard the Module.

This Module is not approved for direct connection to hazardous areas and

should be used in conjunction with Intrinsic Safety Barrier devices.

Features

•40 TMR output channels per Module.

•Comprehensive, automatic diagnostics and self-test.

•Automatic line monitoring per channel to detect open circuit and short

circuit field wiring and load faults.

•2500V impulse withstand opto/galvanic isolation barrier.

•Automatic overcurrent protection (per channel), no external fuses

required.

•Onboard Sequence of Events (SOE) reporting with 1 ms resolution.

•Module can be hot-replaced online using dedicated Companion

(adjacent) Slot or SmartSlot (one spare slot for many Modules)

configurations.

•Front Panel output status light-emitting diodes (LEDs) for each

channel indicate output status and field wiring faults.

•Front Panel Module status LEDs indicate Module health and

operational mode (Active, Standby, Educated).

•TϋV Certified IEC 61508 SIL 3.

•Outputs are powered in isolated groups of eight. Each such group is a

Power Group (PG).

Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021 9

Chapter 2

Description

The TMR 24V DC/48V DC Digital Output Module is a member of the Trusted

range of Input/Output (I/O) Modules. All Trusted I/O Modules share common

functionality and form. At the most general level, all I/O Modules interface to

the Inter-Module Bus (IMB) which provides power and allows communication

with the TMR Processor. In addition, all Modules have a field interface that is

used to connect to Module-specific signals in the field. All Modules are Triple

Modular Redundant (TMR).

Chapter 2 Description

10 Rockwell Automation Publication ICSTT-RM451D-EN-P - March 2021

Figure 1: Module Architecture

All High Integrity I/O Modules are made up of four sections: Host Interface

Unit (HIU), the Field Interface Unit (FIU), the Field Termination Unit (FTU),

and the Front Panel Unit (or FPU).

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