Rockwell Automation Reliance Electric SP200 Bedienungsanleitung

Instruction Manual

Installing and Operating

the SP200 AC Drive

Model A - Single Channel Analog

Model B - Preset Speed

Model C - Dual Channel Analog

D2-3408

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

Important: Identifies information that is critical for successful application and understanding of the product.

!ATTENTION:Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss.

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!ATTENTION:Only qualified personnel familiar with the construction and operation of this

equipment and the hazards involved should install, adjust, operate, and/or service this

equipment. Read and understand this instruction manual in its entirety before proceeding.

Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION:After disconnecting input power, wait three minutes to insure that DC bus

capacitorsaredischarged.Failuretoobservethisprecautioncouldresultinseverebodilyinjury

or loss of life.

ATTENTION:The user is responsible for conforming with all applicable local and national

codes. Failure to observe this precaution could result in severe bodily injury or loss of life.

Contents

CONTENTS AND

INSTALLATION CHECKLIST

❏ Chapter 1 Identify Your Drive..................................................................................................1-1

❏ Chapter 2 Install the Drive.......................................................................................................2-1

❏ Chapter 3 Install External Components.................................................................................3-1

3.1 Install Branch Circuit Protection ......................................................................3-1

3.2 Install an AC Input Disconnect ........................................................................3-2

3.3 Install Motor Overload Protection .................................................................... 3-2

❏Chapter 4 Wire Input Power and Output Power ....................................................................4-1

4.1 Wire AC Power to the Drive and Motor ...........................................................4-2

❏Chapter 5 Wire the Control Signal Terminal Block...............................................................5-1

5.1 Install an Emergency Stop...............................................................................5-3

Chapter 6 Using the Local Keypad.........................................................................................6-1

6.1 Display Description..........................................................................................6-2

6.2 Run and Program LED Descriptions ...............................................................6-2

6.3 Step-by-Step Keypad Operation......................................................................6-3

❏Chapter 7 Editing Drive Parameters.......................................................................................7-1

7.1 Program Parameters.......................................................................................7-2

7.1.1 Protection Parameters (Group 0)..........................................................7-2

7.1.2 Digital Input/Output Control Parameters (Group 1)..............................7-4

7.1.3 Speed Reference Parameters (Group 2) ..............................................7-7

7.1.3.1 Selecting the Speed Reference for Model A and

Model B Drives........................................................................7-7

7.1.3.2 Selecting the Speed Reference for Model C Drives ...............7-9

7.1.3.3 Speed Selection Examples.....................................................7-9

7.1.4 Dynamic Control Parameters (Group 3)..............................................7-13

7.1.5 Fixed Speed Parameters (Group 4)....................................................7-15

7.1.6 V/Hz Curve Parameters (Group 5).....................................................7-17

7.1.7 Utility Parameters (Group 6)................................................................7-19

7.2 Display Parameters .......................................................................................7-21

❏Chapter 8 Check the Installation.............................................................................................8-1

8.1 Check the Installation with the Power Off........................................................8-1

8.2 Check the Direction of Motor Rotation.............................................................8-2

8.3 Test the Drive under Load...............................................................................8-2

❏Chapter 9 Diagnostics and Troubleshooting.........................................................................9-1

9.1 Problems Not Reported by Fault Codes..........................................................9-1

9.2 Problems Reported by Fault Codes ................................................................9-2

Installing and Operating the SP200 AC Drive

Appendix A Technical Specifications...........................................................................................A-1

Appendix B Alphabetical Listing of Parameters........................................................................... B-1

Appendix C Compliance with EU Requirements .........................................................................C-1

Appendix D Motor Cable Recommendations...............................................................................D-1

Appendix E User Quick Reference Table.................................................................................... E-1

Index ...........................................................................................................................Index-1

Contents

III

List of Figures

Figure 1.1 – SP200 AC Drive ...................................................................................1-1

Figure 1.2 – Model Number Structure ......................................................................1-1

Figure 2.1 – Access Clearances and Installation Guidelines....................................2-1

Figure 2.2 – SP200 Drive Mounting Dimensions......................................................2-2

Figure 4.1 – AC Input Power Connections ...............................................................4-2

Figure 4.2 – Three-Phase AC Output Power Connections.......................................4-2

Figure 5.1 – Supply Methods for Digital (Switch) Input Connections........................5-1

Figure 5.2 – Model A Control Signal Terminal Block Wiring.....................................5-2

Figure 5.3 – Model B Control Signal Terminal Block Wiring.....................................5-2

Figure 5.4 – Model C Control Signal Terminal Block Wiring.....................................5-2

Figure 6.1 – Keypad Functions.................................................................................6-1

Figure 7.1 – Speed Reference Source for Model A Drives.......................................7-7

Figure 7.2 – Speed Reference Source for Model B Drives.......................................7-8

Figure 7.3 – Speed Reference Source for Model C Drives ......................................7-9

Figure C.1 - Grounding, Control, and Motor Connections........................................C-2

Installing and Operating the SP200 AC Drive

List of Tables

Table 3.1 – Required AC Branch Circuit Protection..................................................3-1

Table 6.1 – Run LED.................................................................................................6-2

Table 6.2 – Program LED .........................................................................................6-2

Table 6.3 – Keypad Operation..................................................................................6-3

Table 7.1 – Parameter Organization.........................................................................7-1

Table 9.1 – Problems Not Reported by Fault Codes ................................................9-1

Table 9.2 – Fault Codes and Corrective Actions.......................................................9-3

Identify Your Drive

1-1

CHAPTER 1

Identify Your Drive

This user’s manual describes the functionality of SP200 drives rated from 0.5 HP to

2 HP. Figure 1.1 shows the location of components.

Figure 1.1 – SP200 AC Drive

SP200 drives are identified by model number. This number appears on the shipping

label and on the unit’s nameplate. Figure 1.2 shows the format of this number and

what it indicates.

Figure 1.2 – Model Number Structure

Item Description

1 Nameplate

2StatusLED

3 Control Signal Terminal Block

4 Motor Output Terminal Block

5Fan

6 Finger Guard (2)

7 Blank Faceplate (Standard)

8 Local Keypad (Optional)

9 AC Input Power Terminal Block

10 DIN Rail Latch

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Install the Drive

2-1

CHAPTER 2

Install the Drive

Review all installation and wiring instructions thoroughly before proceeding.

Throughout the installation procedures, use figure 1.1 to locate wiring termination

points.

Plan the installation to ensure acceptable environmental and operating conditions for

the drive. Read and follow the requirements given below before proceeding with the

installation:

Figure 2.1 – Access Clearances and Installation Guidelines

!ATTENTION:Only qualified electrical personnel, familiar with the

construction and operation of this equipment and the hazards involved,

should install, adjust, operate, and/or service this equipment. Read and

understand this instruction manual in its entirety before proceeding.

Failure to observe this precaution could result in severe bodily injury or

loss of life.

ATTENTION:This equipment is at line voltage when AC power is

connected. Disconnect and lockout all ungrounded conductors of the

AC power line before working on the unit. Failure to observe this

precaution could result in severe bodily injury or loss of life.

ATTENTION:The user is responsible for conforming with all applicable

local and national codes. Failure to observe this precaution could result

in severe bodily injury or loss of life.

• Locate the drive where it will have unrestricted

clearance as shown. Mount the drive on a flat

surface.

• Locate the drive where it will be kept clean (away

from oil, coolants, or airborne contaminants).

• Verify that the ambient temperature will remain

between 0°C to 50°C (32°F to 122°F).

• Verify that the relative humidity will be between 0%

and 95%, non-condensing.

• For installations above 1000 meters (3300 feet),

refer to Appendix A for derating guidelines.

• Verify that there will be adequate clearance for fan

intake.

• When using the optional local keypad, 25.4 mm

(1.0 in) clearance is required on the right side only

for installing/removing the keypad.

38.1

[1.50]

2-2

Installing and Operating the SP200 AC Drive

The drive must be mounted vertically to a wall, a panel, or a DIN rail. Mounting

dimensions are provided in figure 2.2.

Figure 2.2 – SP200 Drive Mounting Dimensions

[1.93]

140

[5.5]

140

[5.5]

[2.36]

[2.83]

5,3

[.21]

130

[5.12]

Install External Components

3-1

CHAPTER 3

Install External Components

Install external components using the guidelines in the following sections. Each

installation requires either:

• an AC input disconnect and input fusing, or

• a circuit breaker.

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Install the required, user-supplied branch circuit protection fuses (or circuit breakers)

according to local and national electrical code guidelines. Refer to table 3.1 for

recommended ratings.

1 The input supply has a voltage tolerance of ±10% and frequency range of 47 to 63 Hz.

2 Recommended fuse type: UL Class J or CC, 600 V, time delay

3 Device must meet UL 489 for UL purposes

!ATTENTION:Many local and national electrical codes require that

upstream branch protection be provided to protect input power wiring.

Theinputfuseandcircuitbreakerratingslistedintable3.1areapplicable

for one SP200 AC drive per branch circuit. No other load can be applied

to that protected branch circuit. Failure to observe this precaution could

result in severe bodily injury or loss of life.

Table 3.1 – Required AC Branch Circuit Protection

AC Input Voltage1Unit HP Input

Current (A) Fuse

Rating (A)2Circuit Breaker

Rating (A)3

100 - 120, 1-phase 0.5 9.4 15 or 16 15

1.0 17.2 30 30

1.5 24.6 40 40

200 - 240, 1-phase 0.5 4.7 10 10

1.0 8.6 15 or 16 15

1.5 12.3 20 20

2.0 14.3 25 25

200 - 240, 3-phase 0.5 2.7 6 5

1.0 5.0 10 7

2.0 8.3 15 or 16 15

380 - 460, 3-phase 0.5 1.5 3 or 4 3

1.0 2.4 6 4

2.0 4.1 10 7

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