Rockwell Automation PowerFlex 700H Bedienungsanleitung

Installation Instructions

PFLEX-IN024B-EN-P

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan

Capacitor Replacement Kit

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive

parts and assemblies. Static control precautions are required when

installing, testing, servicing or repairing this assembly. Component

damage may result if ESD control procedures are not followed. If you are

not familiar with static control procedures, reference A-B publication

8000-4.5.2, “Guarding Against Electrostatic Damage” or any other

applicable ESD protection guide.

ATTENTION: Only qualified personnel familiar with adjustable frequency

AC drives and associated machinery should perform maintenance/repair of

the system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: The following information is merely a guide for proper

installation. Rockwell Automation cannot assume responsibility for the

compliance or the noncompliance to any code, national, local or otherwise

for the proper installation of this drive or associated equipment. A hazard

of personal injury and/or equipment damage exists if codes are ignored

during installation.

2Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

What This Kit Includes

Tools That You Need

•#2 POZIDRIV® screwdriver

•19 mm Wrench

•Fuse puller

•Nose pliers

POZIDRIV® is a registered trademark of the Phillips Screw Company

What You Need to Do

•Step 1: Remove power from the drive

•Step 2: Remove the lower protective cover

•Step 3: Remove the existing fan capacitor

•Step 4: Install the new fan capacitor and bracket

Photo ID# Part Description Quantity

1Fancapacitor 1

2 Fan capacitor, fuse holder and fan bracket 1

3 Fan inverter cover 1

4 Fan capacitor nut (M12) 1

5 Fan capacitor lock washer (M12) 1

6 Stirring fan screws (M4 x 16 mm) 2

7 Fuse holder and fan inverter cover screws (M4 x 8 mm) 3

8 Fan capacitor, fuse holder and fan bracket screws (M5 x 10 mm) 2

9 Connector screw (M3 x 8 mm - for SAF option only) 1

Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011 3

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

Step: 1 Remove Power

from the Drive

1. Turn off and lock out input power. Wait five minutes.

2. Verify that there is no voltage at the drive’s input power terminals.

3. Measure the DC bus voltage at the DC+ & DC- terminals on the power

terminal block. The voltage must be zero.

Step: 2 Remove the Lower

Protective Cover

•Remove the eight POZIDRIV screws that secure the bottom protective

cover to the drive and remove the cover. Tightening torque for re-assembly

is 3 N•m (27 lb•in.).

ATTENTION: To avoid an electric shock hazard, verify that the voltage on

the bus capacitors has discharged before performing any work on the

drive. Measure the DC bus voltage at the DC+ & DC- terminals. The

voltage must be zero.

ATTENTION: Remove power before making or breaking cable

connections. When you remove or insert a cable connector with power

applied, an electrical arc may occur. An electrical arc can cause personal

injury or property damage by:

•sending an erroneous signal to your system’s field devices, causing

unintended machine motion

•causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module

and its mating connector. Worn contacts may create electrical resistance.

L1 L2 L3

L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

4Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

Step: 3 Remove the

Existing Fan Capacitor

1. If necessary, remove the cables from the input power terminals (L1, L2 and

L3).

2. Remove the M4 x 8 mm POZIDRIV screw that secures the fan inverter

cover to the drive frame and remove the cover. Discard the existing fan

inverter cover and screw -- new parts are provided in the kit.

1234

X2 X8

Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011 5

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

3. Remove the fuses from the fuse holder.

4. Disconnect the four fuse signal wires (black and red pairs) connected to

the top and bottom of the fuse holder.

5. Disconnect the stirring fan power wires.

6. Remove the two M5 x 10 mm POZIDRIV screws that secure the fan

capacitor, fuse holder and fan bracket to the drive frame, and lift the

bracket out of the drive. Note that the fan capacitor is still connected to

the drive circuitry. Discard the two M5 x 10 mm screws -- new hardware is

provided in the kit.

7. Disconnect the capacitor wires from the connectors labelled “Blue” and

“Brown”.

IMPORTANT Mark all connections and wires before removing to avoid incorrect

wiring during reassembly.

IMPORTANT Note that the red wires connect to the left side terminal on the

fuse holder and the black wires connect to the right side

terminal on the fuse holder.

Disconnect fuse signal

wires from fuse holder

Disconnect fuse signal

wires from fuse holder

Remove fuses

from fuse holder

Disconnect stirring

fan power wires

Red wire Black wire

6Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

1234

X2 X8

Disconnect fan capacitor wires from

connectors labelled “Blue” and “Brown”

Remove screws

and bracket

Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011 7

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

8. Remove the two M4 x 16 mm POZIDRIV screws that secure the stirring

fan to the bracket and remove the fan. Save the fan for reuse. Discard the

two M4 x 16 mm screws -- new hardware is provided in the kit.

9. Remove the two M4 x 8 mm POZIRDRIV screws that secure the fuse

holder to the bracket and remove the fuse holder. Save the fuseholder for

reuse. Discard the two M4 x 8 mm screws -- new hardware is provided in

the kit.

10. Discard the existing fan capacitor and bracket.

IMPORTANT Note the orientation of the air flow direction arrow on the fan

housing before removal. The fan must be installed facing the

same direction when re-installed.

Remove screws and stirring fan.

Note direction of air flow arrow.

Remove screws and fuse holder

8Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

Step: 4 Install the New

Fan Capacitor and Bracket

Install the new fan capacitor and bracket in the reverse order of removal.

1. Secure the new fan capacitor to the new bracket using the new M12 lock

washer and M12 nut provided in the kit. Tightening torque is 12 N•m

(106 lb•in.).

2. Secure the existing fuse holder to the bracket using the two new M4 x 8

mm POZIDRIV screws provided in the kit. Tightening torque is 2 N•m

(18 lb•in.).

3. Verify that the air flow arrow on the fan points in the same direction as was

noted before removal, and secure the existing stirring fan to the bracket

using the two new M4 x 16 mm POZIDRIV screws. Tightening torque is

1.5 N•m (13 lb•in.).

4. Install the existing fuses in the fuse holder.

5. Connect the blue fan capacitor wire to the connector labelled “Blue”

and the brown fan capacitor wire to the connector labelled “Brown”.

Secure new capacitor to new

bracket with lock washer and nut

Verify that the power wires are

located nearest to the bracket

Verify that the air flow arrow on

fan points in the correct direction.

Verify that the fan

blades turn freely

Rockwell Automation Publication PFLEX-IN024B-EN-P - September 2011 9

PowerFlex 700H and 700S AC Drives Frame 9 Main Fan Capacitor Replacement Kit

6. Connect the upper red and black pair of fuse wires (from X2 on the fan

inverter circuit board) to the top of the fuse holder. Verify that the proper

color wire is connected to the appropriate terminal on the fuse holder.

See step 4 on page 5.

7. Insert the capacitor wires into the chassis so that they do not interfere with

the stirring fan blades, insert the bracket with the fan capacitor, fuse holder

and stirring fan into the drive chassis and secure the bracket with the two

M5 x 10 mm POZIDRIV screws provided in the kit. Tightening torque is

4 N•m (35 lb•in.).

8. Connect the bottom red and black pair of fuse wires to the bottom of the

fuse holder. Verify that the proper color wire is connected to the

appropriate terminal on the fuse holder. See step 4 on page 5.

9. Connect the stirring fan power wires to the connector on the stirring fan.

10. Secure the new fan inverter cover to the drive chassis using the new M4 x 8

mm POIDRIV screw provided in the kit. Tightening torque is 2 N•m

(17 lb•in.).

Publication PFLEX-IN024B-EN-P – September 2011

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: suppor[email protected].com, Online: www.ab.com/support/abdrives

www.rockwellautomation.com

Amer

cas:

Rockwell

Automation, 1201 South

Second

Street,

Milwaukee,

WI 53204

2496

USA,

Tel:

(1)

414.382.2000, Fax: (1)

414.382.4444

Europe

Middle East

Africa:

Rockwell

Automati

on,

Pegasus

Park,

De Kleetlaan 12a,

1831 Diegem, Belgium,

Tel: (32) 2 663

0600, Fax: (32) 2 663

0640

Asia Pacific: Rockwell Automation, Level 14,

Core F,

Cyberport

3, 100

Cyberport Road,

Hong Kong,

Tel: (852) 2887 4788, Fax:

(852) 2508

1846

Power,

Control

and

Information Solutions

Headquarters

*PN-125204*

PN-125204

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