Schwinn Schwinn A.C. Classic Bedienungsanleitung

003-3331-051409A

and Schwinn A.C.™Performance

Schwinn A.C.™Classic, Schwinn A.C.™Sport,

Nautilus®Bowflex®Schwinn®Fitness StairMaster®Universal®Nautilus Institute®

Table of Contents

™ and ® indicate a trademark or registered trademark. Nautilus, Inc. trademarks include NAUTILUS®, BOWFLEX®, STAIRMASTER®, SCHWINN® and UNIVERSAL® and respective logos.

1-800-NAUTILUS www.nautilus.com.. Other trademarks are the property of their respective owners.

Important Safety Warnings..........................................................................................................................................................................3

Tools.................................................................................................................................................................................................................4

Serial Number.................................................................................................................................................................................................5

Troubleshooting.............................................................................................................................................................................................5

Console...........................................................................................................................................................................................10

Power Sensor................................................................................................................................................................................12

Speed Sensor.................................................................................................................................................................................13

Parts...............................................................................................................................................................................................................14

Contacts.........................................................................................................................................................................................................17

Important Safety Warnings

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Failure to

follow these precautions can cause damage to the Schwinn®IC Bike series, serious injury to users and bystanders, and can

also compromise the effectiveness of your exercise program.

Read and understand the Service Manual before working on the machine.

Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders.

Before using this equipment, obey the following warnings:

Damaged machines or machines under repair must be marked as “Out of Service”, set aside and prevented from being1.

used by customers.

Keep bystanders and children away from the product being serviced at all times.2.

Make sure that the repair is done in an appropriate work space away from foot trafﬁc and exposure to bystanders.3.

The adjustments and repairs to Nautilus equipment must only be done by a professional service technician trained to4.

service Nautilus equipment.

Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do mainte-5.

nance steps involving these components. Do not try to do heavy or awkward steps on your own.

Use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can adversely ef-6.

fect the safety and functionality of the equipment creating a risk to users.

Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition7.

when doing maintenance or replacing components. If necessary request replacement warning stickers or placards from

Tools

Torque wrench w/ 8mm Hex key socket: used to tighten the1.

crank bolts of crank arms to the speciﬁed torque.

Pedal wrench: Has 15mm and 9/16” wrench to tighten and loosen2.

pedals. 6mm hex key can be used on pedals with cage and toe

strap that come on the classic bike, but not on the pedals with spd

clips.

ISIS Crank puller: needed to take off right and left crank arms.3.

Bottom Bracket tool for removal and installation of ISIS BB. ISIS BB4.

should be tightened to 600-700 kgf*cm / 44-51 lbs*ft / 60-69Nm on

both right and left sides.

Adjustable wrench: used to tighten or loosen the pop pin5.

assembly from frame.

17mm wrench: used to adjust the inside axle nuts closest to the6.

ﬂywheel bearings.

15mm wrench: used to loosen the outside axle nut on each side7.

of the ﬂywheel bearings.

14mm wrench: used to tighten the nuts of the seat bracket.8.

5mm hex key and 13mm wrench used to tighten bolts on9.

stabilizer.

The pivot bolt for the brake will use an 8mm hex wrench and a10.

17mm wrench.

2.5 mm Hex key: used to adjust chain tensioner bolts during11.

chain tightening, transport wheel nut and bolt and front nut of

the resistance assembly when centering brake pads.

13mm wrench for resistance knob nylon nut.12.

3mm Hex key: used for the screws of the water bottle cages.13.

Smart Release™ adjusting tool: high quality tool speciﬁcally14.

designed for use with the new adjustable Smart Release™

mechanism. (SR Models only).

3mm Hex key: Install and remove the Console bracket and/15.

or Speed Sensor. Also attach the console bracket to the

handlebars. #2 philips screwdriver is required to remove

Console battery cover install/remove the console to the

bracket and power sensor to the brake mechanism.

2.5mm Hex key to install/service the Power Sensor.16.

4mm Hex key: All plastic hardware.17.

We recommend the following tools and lubes to properly assemble, maintain and repair all Schwinn®Indoor Cycling bikes.

Lubricants

Note: To obtain the recommended lubricates contact Nautilus

Inc. at 1-800-NAUTILUS.

Schwinn1. ®Fit-Tech Silicone Spray: recommended for all

moving parts (e.g., handle bar post, seat post & slide, pop-

pins, resistance knob etc.)

Schwinn2. ®Equipment Polish: recommended on a damp cloth

when wiping down the frame after use.

Schwinn3. ®Citrus Chain Wax: recommend to lubricate

the chain through the rear hole in the chain guard as the

ﬂywheel is rotating.

Schwinn® Quick Shot: recommended for the threads of4.

stabilizer bolts and pedals before tightening to crank arms.

Serial Number

Find the serial number on the underside of the machine base. Decode the information in the serial number with the below instructions:

XXXXXX - SKU

VVV - NLS Vendor Code

WKYY - Week/Year

9999 - Machine that made production run

Troubleshooting

Problem: Chain is too loose, tight, or making a grinding sound.

Solution:

Use a 15mm wrench or socket to loosen ﬂywheel nuts (A) and1.

tensioning screws so that when you grab a pedal and try and

move it back and forth, you can feel play in the chain.

Use a 3mm Hex wrench to gradually tighten the drive side ten-2.

sioning screw (B) until you cannot feel any free play.

Check for free play with the crank in the 12, 3, 6, and 9 o’clock3.

positions in case there is a loose or tight spot and make sure

there is no play.

Add an additional 1/2 turn on the drive side tensioning screw.4.

This should help keep the chain tensioned as it is new and

breaks in.

Tighten the non-drive side tensioning screw to align and center5.

the ﬂywheel in the brake assembly.

Tighten both ﬂywheel nuts.6.

NOTE: Make sure that the ﬂywheel aligns with the frame.

Troubleshooting

Problem: Smart Release engages/disengages when pedaling

Solution: Adjust Smart Release

Attention: Only a mechanic trained to work on Schwinn®IC

bicycles should do this procedure. Make adjustments

to the Smart Release™ mechanism only to restore

the mechanism to factory speciﬁcations. Never

overtighten.

1. Begin by riding the bike. This forces the the Smart Release™

mechanism to break free. Pedal up to a moderate speed with

little or no resistance on the ﬂywheel while applying enough

back pressure to the cranks to release the mechanism. Repeat

this several times to ensure that the mechanism is up to

operating temperature and to feel the initial setting.

2. From the front of the bike, insert the Smart Release™ adjusting

tool into the space between the chain guard and the ﬂywheel.

3. Rotate the ﬂywheel until the 7mm diameter hole in the Smart

Release™ adjusting plate is visible from the front of the bike.

4. Tighten the resistance mechanism to prevent the ﬂywheel

from rotating.

5. Place a 50 lb. dumbell or weight on the right side pedal (chain

guard side) with the crank in the 9 o’clock position.

Note: When properly adjusted, the Smart Release™

mechanism should break free allowing the crank arm

to rotate down under this amount of weight.

6. Insert the Smart Release™ Adjusting Tool so that the bend in

the tool corresponds to the shape of the ﬂywheel.

7. Insert the pin of the tool into the hole of the Smart Release™

adjusting plate.

8. Pull the handle of the tool UP toward the top of the ﬂywheel

to increase the release pressure (higher breakaway force)

and DOWN to decrease the release pressure (lower

breakaway force).

9. Ride the bike to test that the factory speciﬁed resistance has

been achieved.

Problem: Metal scraping sound from brake

Solution: Flywheel or Eddy brake misaligned

Follow previous procedure to tighten the chain.1.

Troubleshooting

Problem: Bike is Wobbling or Uneven While Riding

Solution:

Check the foot levelers on the bottom of the stabilizers.1.

Adjust the levelers and the bike until it is square on the ﬂoor.2.

Secure the leveler nuts to prevent them from loosening.3.

(See Figure 5.)

Problem: Crank Arms or Pedals Feel Loose

Solution:

Make sure the pedals are tightly screwed into the crank arms.1.

Make sure the crank bolts on both crank arms are tight.2.

Make sure the bottom bracket is tight in the frame and bearings3.

operate smoothly. Torque bottom bracket cups to 600-700 kgf*cm

/ 44-51 lbs*ft / 60-69Nm.

Tighten and torque the crank arm bolts to 550-600 kgf*cm /4.

40-44 lbs*ft / 55-60 Nm.

Troubleshooting

Problem: Emergency Brake not functioning properly

Solution: Replace full assembly

Loosen the Brake Adjustment Rod (A) clockwise1.

while loosening the Brake Adjustment Housing (B)

counterclockwise.

As the Brake Adjustment Rod unscrews from the Link Arms (C)2.

raise the Brake Adjustment Housing and Rod.

Remove the torsion spring and slide out the brake assembly for3.

replacement.

When reinstalling the Brake Adjustment Rid into the Link

Arms do not overtighten as this will bend the Link Arms.

Problem: Handlebar or Seat Post is too Tight

Solution:

Clean and lubricate the handlebar/seat post extension tube1.

and frame sleeves with silicone lube.

If ﬁt remains tight, switch the handlebar or seat post with2.

one from another bike.

If this does not ﬁx the problem order a new sleeve.3.

Troubleshooting

Problem: Stretch Pads - worn out, torn

Solution:

Remove complete pad.1.

Clean surface of all adhesive material with alcohol or2.

acetone

Apply replacement pad.3.

Troubleshooting

Console

(Make sure console is updated to the latest ﬁrmware version)

Problem: Console does not turn ON.

Solution:

Press any of the three buttons and see if console turns ON.1.

Change batteries.2.

Replace Console.3.

Problem: USB does not work / save data.

Solution:

Check the settings in Service Menu (refer to Owners manual) and make sure USB is enabled.1.

Change batteries.2.

Replace Console.3.

Problem: Cannot start pairing menu when pairing button is pressed.

Solution:

Turn ON the console ﬁrst by pressing any button. If the console workout timer has not started, press the pairing button to go to1.

pairing menu (PPP).

Restart the console by taking out the batteries and putting them back in.2.

Erase EEPROM from Service Menu EP- sub menu.3.

Replace Console.4.

Problem: Backlight does not turn ON.

Solution:

Check the backlight option in the Service Menu and make sure it’s not turned OFF.1.

Replace batteries.2.

Replace Console.3.

Problem: Cannot update the ﬁrmware . Tried updating the ﬁrmware and Console does not turn on or has no display.

Solution:

Replace batteries and retry ﬁrmware upgrade.1.

Use an empty USB stick (1 GB or less), and download the latest ﬁrmware version. Firmware version needs to be named as2.

FB602.hex

Replace the console and try upgrading it.3.

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