Schwinn 9-7300 Referenzhandbuch

Technical Procedure

Page 1

637-8642 Rev. A

Latest Rev.

Service Manual

Links

Generator Belt Replacement

Applies to: AC Power (9-7300)

Required Tools:

• #2 Phillips Screwdriver

• 9/16” Socket

• 10mm Deep Socket

1. Use a #2 phillips screwdriver to remove the screw securing

the right side ywheel cap to the bike, then remove the

cap.

2. Use a #2 phillips screwdriver to remove the screws securing

the left generator cover to the bike

3. With the left generator cover removed, use a screwdriver to

remove the screw hidden by the generator board, angled

as shown.

Technical Procedure

Page 2

637-8642 Rev. A

4. Use a #2 phillips screwdriver to remove the screws securing

the outer chain guard to the bike

5. Remove the outer chain guard.

TECH TIP: Slowly rotate the user right side crank arm toward

the rear of the bike to help with removal of the outer chain

guard.

6. Use a 9/16” socket to remove the axle nuts on both sides of

the ywheel.

Technical Procedure

Page 3

637-8642 Rev. A

7. Remove the tension bolt covers from the front of the bike

8. Using a 10mm deep socket, remove the left and right-side

tension screws from the front forks of the bike.

TECH TIP: If an accessory (such as the Body Bar Holster) is lim-

iting access to the tensioning nuts, use a 6mm allen key with a

10mm deep socket on the end of it to work within the clearance

available.

9. Carefully move the ywheel toward the rear of the bike and

down to drop the ywheel free from the frame.

10. Once the ywheel is free from the bike, install the new gen-

erator belt/band onto the left side ywheel pulley.

11. Reinstall the ywheel

Technical Procedure

Page 4

637-8642 Rev. A

12. Loop the free end of the belt/band over the generator

pulley.

TECH TIP: If the generator band slips o of the ywheel pulley,

remove the nger guards with a #2 phillips screwdriver - it

makes placing the belt/band into the pulley groove much

easier.

13. After replacing the belt/band the carbon blue belt (main

drive belt) will need to be tensioned.

14. Use a 10mm deep socket to tension/loosen the left and

right tension nuts by turning clockwise to tighten and

counter-clockwise to loosen. Be sure to adjust the bolts

evenly so that the ywheel is not angled between the forks.

Using a Hz-detecting app, pluck the belt and measure the

Hz. A properly tensioned belt should measure at ~100

Hz.

TECH TIP: If an accessory (such as the Body Bar Holster) is lim-

iting access to the tensioning nuts, use a 6mm allen key with a

10mm deep socket on the end of it to work within the clearance

available.

15. Lower the brake down and ensure that none of the brake

magnets are touching the ywheel.

16. Once the belt has been tensioned so that the correct Hz is

measured and the ywheel has been checked for align-

ment then tighten the axle bolts that were loosened in Step

NOTE: Part of the frame has been moved for clarity

Brake Magnets

Flywheel

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