Shindaiwa 1 Series Bedienungsanleitung

OPERATOR’S MANUAL

165/UK

Series 1

Original Instructions

CAUTION: Do not operate the Welder-Generator, or any other appliance, before you

have read and understood the instructions for use.

Introduction 1

EC Declaration of Conformity 2

1. Safety Guidelines 3

2. Specifications 6

3. Use 7

4. arts 8

5. Equipment 10

5-1. Display 10

5-2. Oil Sensor 10

5-3. Overload/Overheat Protection Devices 11

5-4. Eco-mode Engine speed control) 11

5-5. Earth Leakage Circuit Breaker and Grounding 12

5-6. Wheel Brake 13

6. Operation 14

6-1. Initialisation/Pre-check 14

6-2. Starting 18

6-3. Stopping 19

7. Welding Operation 20

7-1. Selection – Welding Cable 20

7-2 Polarity 20

7-3. Connection – Welding Cable 20

7-4. Duty Cycle 21

7-5. Welding 22

8. Generator Operation 23

8-1. Operation 24

8-2. Output Limitation 24

9. Simultaneous Use of Welding and Generating 25

10. Checking and Maintenance 25

11. Long-term Storage 29

12. Troubleshooting 30

13. Wiring Diagram for Shindaiwa 165/UK 31

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 1 -

165/UK

Series 1

OOM-165UK

001-05-2010

Introduction

Thank you for purchasing a Shindaiwa Sound Proof Petrol Engine Welder-Generator.

This user manual has been created to ensure the safe operation of this equipment.

Therefore, the manufacturer of this equipment strongly recommends that the user

follow the instructions herein, to avoid unnecessary accidents and repairs.

Please operate this equipment after thoroughly reviewing and understanding the

contents of this manual.

Please include this manual, if the equipment is to be on-sold or rented out.

Please store this manual with the equipment for easy reference.

■

■■

■The following convention will be used throughout the manual to indicate the

degree of caution.

Danger Can cause serious injuries or death.

Caution Can cause minor injuries or damage to the equipment or other

property.

<Caution> Other types of caution

Some of the items noted in [ Caution] may also lead to serious injuries.

Please read all items and follow all the safety guidelines.

The following statement refers to the noise level data contained in the EC Declaration of

Conformity contained on page 2 of this manual:

“The figures quoted are emission levels and are not necessarily safe working levels. Whilst there

is a correlation between the emission and exposure levels, this cannot be used reliably to

determine whether or not further precautions are required. Factors that influence the actual

level of exposure of work‐force include the characteristics of the work room, the other sources of

noise, etc. i.e. the number of machines and other ad acent processes, and the length of time for

which an operator is exposed to the noise. Also the permissible exposure level can vary from

country to country. This information, however, will enable the user of the machine to make a

better evaluation of the hazard and risk”.

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 2 -

165/UK

Series 1

OOM-165UK

001-05-2010

EC Declaration of Conformity

In accordance with EN ISO 17050-1:2004

MANUFACTURER

EUROPEAN CONTACT:

YAMABIKO CORPORATION SHINDAIWA LTD

6-2-11 Ozuka-Nishi

Asaminami-KU

HIROSHIMA 731-3167, JAPAN

6, The Dell, Enterprise Drive

Four Ashes Ind. Est.

WOLVERHAMPTON WV10 7DF, UK

in accordance with the following Directive(s):

2004/108/EC The Electromagnetic Compatibility Directive

2006/42/EC The Machinery Directive

2000/14/EC The Noise Emission in the Environment by Equipment for Use Outdoors Directive

hereby declare that:

Equipment Petrol engine driven welding set

Model number 165/UK

is in conformity with the applicable requirements of the following documents

Ref. No. Title Edition/date

BS EN 60974-10 Arc welding equipment. Electromagnetic compatibility (EMC) requirements 2007

EN 12601 Reciprocating internal combustion engine driven generating sets. Safety 2001

EN 60974-1 Arc welding equipment. Welding power sources 2005

Noise measurements have been made in accordance with 2004/14/EC annex III section B(57) with

supervision by Notified Body No. 1942 (CEM International Ltd, The Atrium Business Centre, Curtis

Road, Dorking, Surrey, RH4 1XA) (Schedule 9/Annex V1). The declared noise values are as follows:

Measured sound power level

Guaranteed sound power level

dB L

I hereby declare that the equipment named above has been designed to comply with the

relevant sections of the above referenced specifications and is in accordance with the

requirements of the Directive(s)

Signed by: ....................................................................................................................

Name

MARK STANSFIELD

Position:

DIRECTOR

Conducted at: WOLVERHAMPTON

April 2010

Document ref. No.

2960/1050467

The technical documentation for the machinery is available from:

Shindaiwa Limited, 6 The Dell, Enterprise Drive, FourAshes, Wolverhampton, WV10 7DF

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 3 -

165/UK

Series 1

OOM-165UK

001-05-2010

1. Safety Guidelines

Danger : Suffocation from exhaust fumes

Exhaust fumes from the engine contain many elements harmful to humans. Do

not operate this equipment in poorly ventilated areas, such as inside a room or in

a tunnel.

Danger : Electric Shock

Do not touch or operate the equipment, if the equipment or you are wet.

Do not insert metal objects (such as pins or wire) into plug-in receptacles.

Do not touch wiring or electric parts inside the equipment during operation.

Before connecting or disconnecting a welding cable from output terminal, stop

the engine, and remove the key.

Before performing any equipment check or maintenance, stop the engine and

remove the engine key. The person performing the check or maintenance should

always keep the key.

Caution : Suffocation from exhaust fumes

Do not point exhaust fume outlet pipe in the direction of pedestrians or buildings.

Caution : Suffocation from welding fumes

Be sure to wear a fume proof mask during operation, as welding fumes contain

poisonous gases and dust. Pay attention to the airflow direction and ensure

sufficient ventilation in order to prevent inhalation of the fumes.

Caution : Injuries to eyes and skin

Be sure to wear spark protection glasses/mask, long-sleeve shirts, gloves, etc. in

order to protect the eyes and skin from harmful sparks during welding.

Battery fluid contains diluted sulphuric acid. Avoid contact with eyes, skin &

clothing. If the acid comes into contact with eyes, flush with lots of water, and

contact your physician immediately.

Caution: Electric shock

Do not throw water onto the equipment or operate it in the rain.

This machine is rated to IP23.

Do not touch a spark plug, plug cap or high-voltage wiring during operation.

Caution: Explosion

Do not use the equipment or charge the battery when the battery fluid level is

below the lower level marker if applicable.

The battery may emit some combustible gas. Keep it away from fire and sparks.

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 4 -

165/UK

Series 1

OOM-165UK

001-05-2010

Caution: Fire

The equipment uses Petrol as a fuel. When inspecting the equipment or

refuelling, always stop the engine and keep away from sparks or naked flames.

Always wait until the engine cools down before refuelling.

Always wipe away any drips of fuel or lubrication oil. Do not use this equipment if

a leak is found. Repair the equipment before use.

Temperatures around the muffler and exhaust can get extremely high. Keep any

inflammable items (such as fuel, gas, paint, etc.) away from the equipment.

Keep any inflammable items and combustible items away from the welding area

as welding creates hot sparks.

Always operate this equipment on a flat surface and with at least 1 metre

clearance from all objects.

Do not connect AC output to any indoor wiring.

Always wait until the equipment cools down, before covering for storage.

Do not allow children near the equipment. Keep children at a safe distance from

the machine at all times.

Caution: Burns

Do not touch the engine and muffler during operation and immediately after

stopping the equipment, as temperatures can reach extremely high levels.

When checking engine oil or changing oil, always stop the engine, and wait until

the engine cools down. Do not open the oil gauge/oil filler cap during operation

as hot oil may cause injury.

Be sure to wear leather gloves, apron, shoe covers, eye protection glasses

/mask, safety shoes, safety cap, and long sleeve shirts, to protect from sparks.

Caution: Injuries

When lifting the equipment, always use the top-mounted lifting lug. Do not lift

using the positioning handles.

Always use appropriate lifting gear & secure adequately during transportation.

Always place the equipment on a flat and stable surface and fix the wheels

using the brake, to prevent equipment movement.

When starting the engine, turn off all connected equipment and set the AC

Output Switch to the OFF position.

Do not move the equipment during operation.

When performing equipment checks and maintenance, always stop the engine.

Do not operate the equipment, if the equipment is faulty or if there are missing

parts.

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 5 -

165/UK

Series 1

OOM-165UK

001-05-2010

Location of Warning Labels

When the warning labels become unreadable or damaged, place new labels on

the appropriate locations, as specified in the following figure.

When ordering the label, use the following part numbers.

① Suffocation from exhaust fumes (No.X505-005930)/S7

② Electric shock (No.19402-00240)/S7

③ Injuries No.S3

④ Burns (No.19402-00200)/S5

⑤ High Voltage (No.19402-00139)/S7

S7 Electric Shock

S3 Injuries

S5 Burns

①

③

②

⑤

④

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 6 -

165/UK

Series 1

OOM-165UK

001-05-2010

2. Specifications

Model 165/UK

Generating Method Rotating Field, Synchronous AC Generator

Welding Generat

Rated Current (A) 140

Duty Cycle (%) @ 40°50

Rated Speed (min

) 3600

No Load Voltage (V) MAX 75

Current Adjustable Range (A) 40-165

Welding Rod (φ) 2.0-4.0mm

AC Generator

Phase 1-Phase

Rated Voltage (V) 110

Frequency (Hz) 50/60

Rated Speed (min

) 3600

Rated Output (kVA) 2.5

Rated Current (A) 23

Power Factor 1.0

Rating Continuous

Engine

Model Subaru EX27DS

Type Air-cooled, 4-Cycle OHC Petrol

Displacement (L) 0.265

Rated Output (kW/min

) 5.1/3600

Fuel Unleaded Petrol

Lubricant Oil API Class SE or higher

Lubricant Oil Volume (L) 1.0(approx)

Starting Method Electric Start and Recoil Start

Spark Plug NGK BR6HS

Battery Yuasa YTX9-BS or 34A19L

Fuel Tank Capacity (L) 12

Dimensions L x W x H (mm) 706 x 494 x 625

Dry Weight (kg) 79

GENERATING SET ISO 8528-8/G2 EMC Group 2 Class A

Shindaiwa Limited

Four Ashes, Wolverhampton, UK

T: +44 (0) 1902 791855

F: +44 (0) 1902 791933

- 7 -

165/UK

Series 1

OOM-165UK

001-05-2010

3. Use

Arc welding

Power source for electric tools

Power source for lights

Voltage classification G2

EMC classification Group 2 Class A.

Caution: Damage to the equipment or other property

Consult with our dealer or authorised distributor when utilising this equipment

around devices with microcomputer control or ultra-precision items, which are

very sensitive to voltage fluctuation.

Keep the equipment away from those devices to avoid influence from

electromagnetic noise.

Consult with hospital or medical equipment companies before using this

equipment on medical apparatus.

It is recommended you follow this instruction manual strictly, to avoid

unnecessary accidents, repairs and damage.

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