Shindaiwa IDG3100M Bedienungsanleitung

OWNER’S AND OPERATOR’S MANUAL

Diesel Engine Generator

IDG3100M

ﾍﾟｰｼﾞ

CAUTION

Do not operate the Generator, or any other appliance, before you have read and

understood the instructions for use and keep near for ready use.

IDG3100M

X750-028 35 0

X750801-730 0

Introduction

Thank you for purchasing this Shindaiwa Soundproof Diesel Engine Generator.

This manual has been created to ensure safe usage of this generator.

Be sure to read this manual before operation. Improper operation/handling of this

generator will result in an accident or malfunction.

Handling and operation of this generator can only be performed by persons who fully

understand the contents of this manual, and are capable of safe handling/operation.

Persons who suffer from an illness, are taking medicine, or are not feeling well to a degree

that safe operation would be hindered must not operate this generator.

Work performed using this generator and handling/operation of this generator must be in

accordance with corresponding laws and regulations based on such laws.

Be sure to always include this manual when loaning out this generator and instruct

operating personnel to carefully read this manual before operation.

Store this manual in a specified location where it will be secure and available for consulting

at any time.

Order another copy from the authorized distributor where this generator was purchased if

this manual becomes lost, dirty or damaged.

Consult with the authorized distributor where this generator was purchased if you have

any inquiries regarding any points related to this generator and manual.

Be sure to provide the model name and serial number when inquiring about this generator.

If disposing of this generator, do so in a manner that is in compliance with laws related to

industrial waste. Contact the authorized distributor where this generator was purchased if

you have any inquiries regarding proper disposal.

Caution notice ranks in this manual are classified as follows.

Not that " CAUTION" items can also lead to major accidents under some circumstances

if not correctly followed. All caution notices are important. Be sure to follow all of them.

WARNING: Indicates a potentially hazardous situation which, if not avoided, can

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, can

result in minor or moderate injury and property damage.

<Note>: Notes regarding care of and achieving optimal service from this

generator.

Table of Contents

1. Safety Precautions···················································· 2

2. Specifications ··························································· 4

3. Applications ····························································· 5

4. Part Names ······························································ 6

5. Equipment································································ 7

5-1. Idle Control Switch··············································· 7

5-2. Output Switch······················································ 7

5-3. Frequency Selector ·············································· 7

5-4. Overcurrent/Overheat Protector······························· 7

5-5. Monitor Lamps····················································· 8

5-6. Ground Terminal ·················································· 9

5-7. Wheel Stopper····················································· 9

6. Pre-Operation Inspection ··········································10

6-1. Engine Oil Inspection ··········································10

6-2. Cooling Water Inspection ·····································11

6-3. Fuel Inspection···················································12

6-4. Inspection for Fuel/Oil/Cooling Water Leakage ········12

6-5. Battery Inspection ···············································13

7. Operating Procedures ··············································14

7-1. Starting the Engine ·············································14

7-2. Stopping the Engine············································15

8. Generator Operation·················································16

8-1. Power Generation Operation·································16

8-2. Usable Device Capacities (Reference) ···················17

9. Inspection/Maintenance·············································18

9-1. Engine Oil (Replace) ···········································19

9-2. Oil Filter (Replace)··············································20

9-3. Air Cleaner Element (Clean/Replace)·····················20

9-4. Fuel Filter (Clean/Replace)···································21

9-5. Fuel Tank (Drain Water) ······································21

9-6. Cooling Water (Replace)······································22

10. Long-Term Storage ··················································22

11. Troubleshooting ·······················································23

WARNING: EXHAUST GAS POISONING

Do not operate the generator in poorly ventilated areas such as indoors or tunnels

because the exhaust gas of the engine contains substances that are harmful to

human health.

WARNING: ELECTRIC SHOCK

Make sure that all doors and covers are closed during operation.

Do not touch this generator during operation if it or your body is wet.

Be sure to always stop the engine before performing any check or maintenance.

Do not touch internal wiring or electrical parts while the generator is operating.

Do not insert any pins, wire or other metal object into the output outlet.

WARNING: INJURY

Do not open any doors during operation. An open door could result in being pinched

or caught in moving parts such as the cooling fan and belt.

Be sure to always stop the engine and remove the engine key before performing any

check or maintenance.

Do not modify the generator and do not operate with parts removed.

WARNING: EYE/SKIN INJURY

Wear rubber gloves and other protective wear to protect eyes, skin and clothing from

the battery fluid which contains diluted sulfuric acid. If the battery fluid contacts eyes or

skin, wash out immediately with an ample amount of clean water, and be sure to

receive medical treatment.

WARNING: EXPLOSION

Never use or recharge the battery if the fluid is below the lower level.

Do not create sparks or allow flame near the battery because it generates flammable

gas.

WARNING: FIRE

This generator uses diesel fuel. Be sure to always stop the engine before checking the

fuel or refueling, and absolutely do not allow flame near the generator when

performing such procedures. Wait until the engine cools before performing such

procedures.

If fuel spills, be sure to always wipe it up. Never operate the generator if there is a fuel

leak and always repair the leak before operating again.

Do not allow flammable materials (such as fuel, gas or paint) or highly combustible

materials near the generator because the muffler, exhaust gas and similar parts

become extremely hot.

Position this generator on a level surface so that it is one meter or more from walls

and any other objects that could hinder operation.

CAUTION: EXHAUST GAS POISONING

Do not allow exhaust gas to be emitted in the direction of persons nearby or private

homes.

CAUTION: ELECTRIC SHOCK

Do not sprinkle water on the equipment and do not use where exposed to rain.

CAUTION: FIRE

Do not connect the AC power source to indoor wiring.

Allow the generator to cool before covering with a protective cover.

1. Safety Precautions

１．

CAUTION: BURNS

Do not touch the engine or surrounding parts while the generator is operating or

immediately after the engine has stopped because they are still extremely hot.

Do not open the radiator cap while operating the generator or immediately after

stopping the engine. Doing so will result in hot steam gushing out.

Be sure to always stop the engine and allow the engine to cool before checking or

replacing the engine oil. Opening the oil gauge or oil plug during operation will result in

hot oil gushing out.

CAUTION: INJURY

Be sure to always use lifting lugs to lift up the generator. Lifting it by the handles could

result in it slipping from the handles and the generator falling.

Lift the generator slowly and straight up.

Do not allow any persons to enter the area under a lifted generator.

Personnel performing lifting work must wear protective gear such as helmets, safety

shoes and gloves.

Securely fix the generator with rope or similar equipment so that it cannot move when

transporting by truck or other vehicle.

Position the generator on a stable level surface and be sure to apply the wheel lock to

the wheel so that the generator does not move.

Before using this generator, check that the frequency of device using the generator is

the same as that displayed by the frequency monitor lamps of this generator. If the

frequency is different, change it by using the Frequency Selector inside this

generator.

Before starting the engine, be sure to always turn off the switch(es) of device using the

generator and remove the power plug(s) from the output outlet(s) of this generator.

Before inserting the power plug(s) into the output outlet(s) after starting the engine,

check that the switch(es) of device using the generator are turned off.

Do not move the generator during operation.

CAUTION: PROPERTY DAMAGE

Some computers, devices having a microcomputer, and precision equipment are

voltage sensitive. Please consult with the authorized distributor where this generator

was purchased or one of our sales offices if using this generator to power such

devices or equipment.

If using this generator for medical equipment or similar applications that could affect

human life, check with the manufacturer of the medical equipment or hospital before

use.

An error in operating this generator or other equipment can result in an accident. Be

sure to thoroughly read and understand the instruction manuals for this generator and

other equipment before use.

Locations of Warning/Caution labels

Replace warning and caution labels with new ones if they become damaged and difficult to

read. Order labels by using the part number indicated in parenthesis below.









EXHAUST GAS POISONING ( Part no. X505-007590 )

BURNS ( Part no. X505-007620 )

BURNS ( Part no. X505-007640 )

INJURY ( Part no. X505-007630 )

Model

IDG3100M

Generator

Generator Type

Multipolar revolving magnetic field type

Excitation

Magnetic

Voltage Adjustment Type

Inverter

Rated Frequency

(Hz)

50/60 (Switching type)

Number of Phases

Single phase

Rated Output

(kVA)

3.1

Rated Voltage

(V)

100

Rated Current

(A)

Rated Speed

(min-1)

3,000

Power Factor

1.0

Rated Value

Continuous

Engine

Types

2-Cylinder Water-Cooled 4-cycle Diesel Engine

Model

Kubota Z402

Continuous Rated Output

(kW/min-1)

6.3/3,000

Displacement

(L)

0.4

Fuel

Diesel

Lubricant Oil Volume

(L)

1.9

Starting Method

Starter Motor

Equipment

Output Switch

Yes

Idle Control Switch

Yes

Frequency Selector

Yes

Overcurrent/Overheat

Protector

Yes (Electronic)

Protector to Prevent High

Water Temperature, Low

Oil Pressure and Faulty

Charging

Yes (Automatic stop and monitor lamp)

Overspeed Prevention

Device

Yes (Automatic stop and monitor lamp)

Output Monitor Lamp

Yes (Together with frequency monitor lamps)

Pre-heating Monitor

Lamp

Yes

Wheel Stopper

Yes (One wheel)

Fuel Tank Capacity

(L)

15.5

Continuous Rated Operating

Time

(h)

Dimension (L x W x H)

(mm)

871 x 589 x 725

Dry Weight

(kg)

168

Equipment Weight

(kg)

187

2. Specifications

２．

Power source for electric tools

Power source for lighting equipment

Power source for household appliances

3. Applications

Some computers, devices having a microcomputer, and precision

equipment are voltage sensitive. Please consult with the authorized

distributor where this generator was purchased or one of our sales

offices if using this generator to power such devices or equipment.

If using this generator for medical equipment or similar applications that

could affect human life, check with the manufacturer of the medical

equipment or hospital before use.

An error in operating this generator or other equipment can result in an

accident. Be sure to thoroughly read and understand the instruction

manuals for this generator and other equipment before use.

CAUTION: PROPERTY DAMAGE

Do not connect the AC power source to indoor wiring.

CAUTION: FIRE

Starter Switch

Water Drain Plug



Frequency Selector

Output Outlets (15 A x 2 outlets)



Fuel Drain Plug



Oil Filter

Output Outlet (30 A)



Wheel Stopper



Front Door

Ground Terminal



Rear Door



Fuel Inlet

Idle Control Switch (Eco)



Sub Tank



Lifting Lug

Output Switch



Oil Plug (Oil Inlet)



Wheel

Hour Meter



Fuel Lever/Filter



Fuse (10 A)

Monitor Lamp



Air Cleaner



Fuse (40 A)

Oil Drain Plug



Battery

4. Part Names

5-1. Idle Control Switch

This generator is equipped with an energy-saving

("ECO") function that controls the engine speed in

accordance with the capacity of the device using the

generator in order to reduce noise and fuel

consumption. Move the Idle Control switch to "ECO"

to adjust the engine speed to match the capacity of

the device using the generator, and so that the

generator automatically operates at low speed when

the connected device is not in use. Move the switch

to "HIGH" to operate the generator at high speed

regardless of the capacity of the device using the

generator.

<Note>

Set to "HIGH" if the device has a large capacity.

5-2. Output Switch

This generator is equipped with an Output switch used to output 100-V power from the

output outlets. Turn the switch to "ON" to output 100-V power from the output outlets and

turn it "OFF" to stop output.

<Note>

Check that the Output switch is "OFF" before starting the engine. After starting the engine,

check the output frequency when you see that the 50/60 Hz output monitor lamp is flashing

before turning the switch to "ON" to output 100-V power.

(Refer to "5-5. Monitor Lamps " and "5-3. Frequency Selector".)

The Output switch does not have a breaker function that stops output caused by

overcurrent. For overcurrent and overheating protection functions, refer to "5-4.

Overcurrent/Overheat Protector".

5-3. Frequency Selector

This switch allows to select a frequency of either 50 Hz or 60 Hz. Set the frequency to 50

Hz or 60 Hz to match the frequency of the device using the generator.

<Note>

This is set to 50 Hz when shipped from the factory.

Change the setting if using in a 60 Hz region.

Stop the engine before changing the frequency.

After switching, start the engine, and check the

output frequency when you see that the 50/60 Hz

output monitor lamp is flashing.

(Refer to "5-5. Monitor Lamps ".)

5-4. Overcurrent/Overheat Protector

This device stops AC output to protect the generator if excess current is output or the

inverter temperature becomes excessively high. If the protector operates, turn off the load

before stopping the engine, turn the Output switch to "OFF", and perform cooling operation

for five minutes. To start generating output again, it is necessary to stop the engine

momentarily and restart it.

<Note>

Restarting the engine when the inverter has not completely cooled can result in the

overload monitor lamp lighting up and the frequency monitor lamp not lighting up. If this

occurs, stop the engine again and wait for a few minutes before restarting the engine.

5. Equipment

Frequency Selector

Output Switch

Idle Control

Switch

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