SICK I110S Bedienungsanleitung

OPERATING INSTRUCTIONS

i110S

Safety switches

Described product

i110S

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is

only permissible within the limits of the legal determination of Copyright Law. Any modi‐

fication, abridgment or translation of this document is prohibited without the express

written permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

2O P E R A T I N G I N S T R U C T I O N S | i110S 8027223/1CY4/2022-10-24 | SICK

Subject to change without notice

Contents

1 Scope.................................................................................................. 4

2 On safety............................................................................................. 5

2.1 Qualified safety personnel....................................................................... 5

2.2 Applications of the safety switches......................................................... 5

2.3 Correct use................................................................................................ 6

2.4 General safety notes and protective measures...................................... 6

3 Mounting............................................................................................. 7

3.1 Reversing the actuating direction............................................................ 7

3.2 Protection against surroundings.............................................................. 8

4 Electrical installation........................................................................ 9

4.1 Variants with M20 cable entry................................................................. 9

4.2 Variants with M12 plug connector........................................................... 9

5 Commissioning.................................................................................. 10

5.1 Tests before the initial commissioning.................................................... 10

5.2 Periodic technical inspections................................................................. 10

6 Disposal.............................................................................................. 11

7 Technical specifications................................................................... 12

7.1 General system data................................................................................ 12

7.2 Dimensional drawings.............................................................................. 13

7.3 Minimum door radius............................................................................... 14

8 Conformities and certificates.......................................................... 16

8.1 EU declaration of conformity.................................................................... 16

8.2 UK declaration of conformity................................................................... 16

CONTENTS

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Subject to change without notice

1 Scope

These operating instructions are applicable to the i110S safety switch.

These operating instructions are original operating instructions.

1 SCOPE

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2 On safety

This chapter deals with your own safety and the safety of the equipment operators.

bPlease read this chapter carefully before working with the i110S or with the

machine protected by the i110S.

The national/international rules and regulations apply to the installation, commission‐

ing, use and periodic technical inspections of the safety switches, in particular

•the Machinery Directive,

•the Low Voltage Directive,

•the Work Equipment Directive,

•the safety regulations as well as

•the work safety regulations/safety rules.

Manufacturers and operators of the machine on which the protective devices are used

are responsible for obtaining and observing all applicable safety regulations and rules.

2.1 Qualified safety personnel

The i110S safety switch must be mounted, installed and commissioned only by quali‐

fied safety personnel. Qualified safety personnel are defined as persons who

•have undergone the appropriate technical training

and

•have been instructed by the responsible machine owner in the operation of the

machine and the current valid safety guidelines

and

•who have access to these operating instructions.

2.2 Applications of the safety switches

Safety switches of the i110S series are electromagnetic switching devices.

They secure moving protective devices with a guard function so that

•the dangerous state of the machine can only be switched on when the guard is

closed,

•a STOP command is triggered if the protective device is opened while the machine

is operating.

For the control this means that

•activation commands that cause dangerous conditions, may only become active

when the guard is in the protective position and the dangerous conditions have

been terminated before the protective position is cancelled.

Prior to the use of safety switches, a risk assessment must be performed on the

machine.

ON SAFETY 2

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WARNING

The user is responsible for the safe integration of the safety switch in a safe overall

system. For this purpose the overall system must be validated, e.g. in accordance with

EN ISO 13849-2.

If the simplified procedure in accordance with section 6.3 EN ISO 13849-1 is used for

validation, the Performance Level (PL) may be reduced if several devices are connected

one after the other.

To determine the necessary reliability (Performance Level PL, SIL) for the safety func‐

tion the related standards should be used:

•EN ISO 13849, Safety of machinery — Safetyrelated parts of control systems

•EN 62061, Safety of machinery — Functional safety of safety-related electrical,

electronic and programmable electronic control systems

2.3 Correct use

The i110S safety switch must be used only as defined in section 2.2 “Applications of

the safety switches”.The safety switch must be used only on the machine where it has

been mounted, installed and initialized by qualified safety personnel in accordance with

these operating instructions.

The product may be used in safety functions.

All warranty claims against SICK AG are forfeited in the case of any other use, or

alterations being made to the safety switch, even as part of its mounting or installation.

Correct use includes the regular inspection of the protective device by qualified safety

personnel in accordance with section 5.2.

2.4 General safety notes and protective measures

Safety switches provide a protection function for persons. Incorrect installation or

manipulation can result in serious injuries.

WARNING

Safety switches are not allowed to be bypassed, turned away, removed or made ineffec‐

tive in any other manner. Take measures to reduce bypassing options as necessary.

Observe EN ISO 14119 for using interlocking devices associated with physical guards.

WARNING

The switching procedure may only be activated by actuators specifically designated for

that purpose, which are connected to the protective device in such a manner that they

cannot be detached.

Restrict access to replacement actuators, so they cannot be used for bypassing.

2 ON SAFETY

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3 Mounting

WARNING

Mounting is only allowed to be performed by qualified safety personnel.

bObserve EN ISO 14119 for using interlocking devices associated with physical

guards.

Fit the safety switches such that

•it is difficult for operators to access when the protective device is open,

•it is possible to inspect and replace the safety switches.

NOTICE

Safety switches and actuators must not be used as a mechanical stop.

Figure 1: Mounting

bMount the safety switch positively.

bConnect the actuator to the protective device durably and non-detatchably, e.g.

using one-way bolts or by riveting or welding.

bFit an additional stop for moving parts of the guard (see figure X).

bInsert the actuator into the actuating head.

3.1 Reversing the actuating direction

1. Insert the actuator.

2. Undo the screws on the actuating head.

3. Set the required direction.

4. Ensure that the plunger is “keyed” into the cam housing correctly.

5. Tighten screws to 2.0 Nm.

MOUNTING 3

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6. Seal unused actuating slots with the enclosed slot covers.

2,0 N m (17,7 lb in)

Figure 2: Reversing the actuating direction

3.2 Protection against surroundings

A precondition for a durable and perfect safety function is the protection of the

actuating head against penetration by foreign matter such as shavings, sand, abrasive

materials etc.

Cover the control slot, the actuator and the type label when painting.

3 MOUNTING

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4 Electrical installation

WARNING

The electrical connection is only allowed to be made by qualified safety personnel.

4.1 Variants with M20 cable entry

1. Fit the M20 cable gland with the corresponding enclosure rating.

2. Contact assignments see figure 3, page 9.

3. Operate all contact pairs in the same voltage range.

4. Connect all live parts to one side of the contact block.

4443

3231

2221

1211

4443

3231

2221

1211

4443

3433

2221

1211

4443

3433

2221

1211

Inserted

actuator

Extended

actuator

Figure 3: Switching elements and switching functions for variants with M20 cable entry

5. Tighten the clamping bolts to 1.0Nm.

6. Ensure the cable entry is leak-proof.

7. Close and screw switch cover in place.

8. Tighten screw to 2.0Nm.

4.2 Variants with M12 plug connector

Pin Assignment

1/2 Positively guided NC contacts

11/12

3/4 Positively guided NC contacts

21/22

ELECTRICAL INSTALLATION 4

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5 Commissioning

5.1 Tests before the initial commissioning

•mechanical functional check It must be possible to insert the actuator into the

actuating head without any problem. Close the protective device several times to

verify.

•electrical functional check

bClose the guard.

bStart the machine.

WARNING

Check whether the machine stops when the guard is opened.

bSwitch off the machine.

bOpen the guard.

bAttempt to start the machine.

WARNING

The machine must not start with a guard open!

5.2 Periodic technical inspections

To ensure correct function over the long term, regular checks are necessary.

Daily or prior to the start of the shift the operator must check for:

•correct function

DANGER

Check whether the machine stops when the guard is opened.

•no visible evidence of tampering

Regularly according to the machine maintenance schedule by qualified safety person‐

nel:

•correct switching function

•safe mounting of the modules

•deposits and wear and tear

•correct sealing of the cable entry or plug connection

•loose cable connections or plug connectors

DANGER

The entire switch and actuator must be replaced in the case of damage or wear and

tear. It is not permitted to exchange individual components or modules!

Safety switches must be completely replaced after 1 million switching operations.

5 COMMISSIONING

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