Siemens 6DL2804 Series Montageanleitung

Distributed I/O device 6DL2804-xxxxx

___________________

SIMATIC

Distributed I/O

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual

03/2014

A5E34318119

Introduction

Safety information

Description

Mounting

Maintenance and servicing

Technical specifications

Ground points in the

enclosure

Dimension drawings

ESD Guidelines

Service and support

Siemens Controls

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

Order number: A5E00378896F

Ⓟ06/2014 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury

will

result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury

may

result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual, 03/2014, A5E00378896F-03 3

Table of contents

1 Introduction............................................................................................................................................. 5

1.1 Purpose of this documentation ......................................................................................................5

1.2 History ............................................................................................................................................5

2 Safety information ................................................................................................................................... 7

2.1 General information .......................................................................................................................7

2.2 Laws and directives .......................................................................................................................7

2.3 Qualified personnel ........................................................................................................................7

2.4 Measures .......................................................................................................................................8

3 Description.............................................................................................................................................. 9

3.1 Overview ........................................................................................................................................9

3.2 Area of application .........................................................................................................................9

3.3 Product features...........................................................................................................................10

3.4 Structure of the type designation .................................................................................................11

3.5 Design of enclosure .....................................................................................................................12

3.6 Details of the enclosure ...............................................................................................................15

4 Mounting............................................................................................................................................... 19

4.1 Transport and storage..................................................................................................................20

4.2 Mounting the enclosure................................................................................................................20

4.3 Installing the enclosure outdoors .................................................................................................22

4.4 Optional installation components .................................................................................................23

4.5 Use of I/O device at temperatures down to -40 °C ......................................................................24

5 Maintenance and servicing.................................................................................................................... 27

6 Technical specifications ........................................................................................................................ 29

7 Ground points in the enclosure.............................................................................................................. 33

8 Dimension drawings.............................................................................................................................. 35

8.1 Installation: ET200iSP components.............................................................................................35

8.2 Installation: Heating .....................................................................................................................37

8.3 Installation: FO conductor ............................................................................................................38

9 ESD Guidelines .................................................................................................................................... 39

10 Service and support .............................................................................................................................. 41

Index..................................................................................................................................................... 43

Siemens Controls

Table of contents

Distributed I/O device 6DL2804-xxxxx

4Hardware Installation Manual, 03/2014, A5E00378896F-03

Tables

Table 6- 1 Technical specifications 6DL2804-xxDxx / xxExx / xxFxx / xxGxx ..............................................29

Table 6- 2 Technical specifications 6DL2804-xMDxx / xMExx .....................................................................30

Table 6- 3 Technical specifications 6DL2804-xxKxx / xxTxx / xxUxx ...........................................................31

Figures

Figure 3-1 Standard enclosure 6DL2804-0xD...Gxx .....................................................................................12

Figure 3-2 Standard enclosure 6DL2804-0xH...Wxx, view 1 ........................................................................13

Figure 3-3 Standard enclosure 6DL2804-0xH…Wxx, view 2........................................................................14

Figure 4-1 Drilling template for securing the device ......................................................................................20

Figure 4-2 Temperature response with 100 W heater for 6DL2804-xxDxx / -xxExx.....................................24

Figure 4-3 Temperature response with 200 W heater for 6DL2804-xxKxx / -xxUxx.....................................25

Figure 7-1 Fixed and detachable connections to ground and equipotential bonding rail..............................33

Figure 8-1 Distributed I/O device 6DL2804-xxD...Gxx with installation of ET 200iSP ..................................35

Figure 8-2 Distributed I/O device 6DL2804-xxH...Wxx with installation of ET200iSP...................................36

Figure 8-3 Distributed I/O device with installation of heating ........................................................................37

Figure 8-4 Distributed I/O device with installation of FO coupler: single and redundant designs.................38

Figure 9-1 Electrostatic voltages on an operator...........................................................................................40

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual, 03/2014, A5E00378896F-03 5

Introduction

1.1

Purpose of this documentation

This manual contains all the information that you will require to install and use the device.

It is intended for persons who install the device mechanically, connect it electrically, set

parameters and commission it, as well as for service and maintenance technicians.

1.2

History

The most important changes in the documentation compared with the previous edition are

shown in the following table.

Edition

Comment

01/2008 First edition

08/2009 •Troubleshooting

•New functions (see technical specifications)

•Update owing to new standards

03/2014 Content changes: Safety instructions, enclosure

Siemens Controls

Introduction

1.2 History

Distributed I/O device 6DL2804-xxxxx

6Hardware Installation Manual, 03/2014, A5E00378896F-03

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual, 03/2014, A5E00378896F-03 7

Safety information

2.1

General information

This device left the factory in a perfect state with regard to safety. To maintain this status and

to ensure safe operation of the device, note and follow the instructions and warnings in this

manual.

2.2

Laws and directives

Observe the provisions of the test certification valid for your country.

Electrical connection in potentially explosive atmospheres

When making electrical connections, observe the national regulations and laws for

hazardous areas valid for your country. In Germany, for example, the following apply:

●Ordinance on Industrial Safety and Health

●Standard relating to the installation of electrical systems in hazardous areas DIN EN

60079-14 (previously VDE 0165, T1)

2.3

Qualified personnel

Qualified personnel are people who are familiar with the installation, mounting,

commissioning, and operation of the product. These people have the following qualifications:

●They are authorized, trained or instructed in operating and maintaining devices and

systems according to the safety regulations for electrical circuits, high pressures and

aggressive as well as dangerous media.

●For devices intended for use in explosive atmospheres: They are authorized, trained, or

instructed in working on electrical circuits for systems in potentially explosive

atmospheres.

●They are trained or instructed in maintenance and use of appropriate safety equipment

according to the safety regulations.

●They should be trained in first aid.

Siemens Controls

Safety information

2.4 Measures

Distributed I/O device 6DL2804-xxxxx

8Hardware Installation Manual, 03/2014, A5E00378896F-03

2.4

Measures

In the interest of safety, observe the following precautionary measures:

WARNING

Type of protection "Flameproof enclosure d"

Devices with "pressure-resistant encapsulation" protection may only be opened when the

power has been disconnected.

Type of protection "Intrinsic safety i"

"Intrinsically-safe" devices lose their certification as soon as they are operated on circuits

which do not correspond with the test certification valid in your country.

Type of protection "Increased safety e"

Devices with the type of protection "Increased safety" must not produce sparks or electric

arcs during operation under normal conditions. Electrical equipment and parts must not

exceed a rated voltage of 11 kV.

Type of protection "Mold encapsulation m"

Devices with the type of protection "Mold encapsulation" are potted in casting compound.

Type of protection "By means of enclosure t"

Devices with the type of protection "By means of enclosure" prevent the penetration of dust

or reduce it to a harmless level. Explosive equipment can be installed. The temperature on

the housing must not ignite the surrounding atmosphere.

WARNING

Use in environments with aggressive and dangerous media

The device can be operated both at high pressure and with aggressive and hazardous

media. Therefore, improper use of this device may lead to serious injury and or

considerable damage to property. Above all, it must be noted when the device was in use

and is to be exchanged.

CAUTION

Electrostatic sensitive devices

This device contains electrostatic sensitive devices. ESD devices can be destroyed by

voltages well below the threshold of human perception. These static voltages develop when

you touch a component or electrical connection of a device without having discharged the

static charges present on your body. The damage to a module as a result of overvoltage

cannot usually be detected immediately. It may only become apparent after a long period of

operation.

Distributed I/O device 6DL2804-xxxxx

Hardware Installation Manual, 03/2014, A5E00378896F-03 9

Description

3.1

Overview

The device is used as a control, switching and distribution unit in hazardous areas (gas:

Zones 1, 2; dust: 21, 22; mining: M2). The product satisfies the requirements of the following

standards

●EN/IEC 60079-0 General requirements

●EN/IEC 60079-7 Enhanced safety

●EN/ICE 60079-31 Protection by means of enclosure

The device consists of the wall-mounted enclosure and the components installed in it, for

each of which there are separate certificates.

The device is also identified by the standards of the installed components. The supplied

ATEX certificate applies to the device and to the components installed by the manufacturer.

3.2

Area of application

●The wall-mounted enclosure is suitable for installation and operation of distributed I/Os,

e.g. ET 200iSP or ET 200, in the following hazardous areas:

–Device group I (mining, M2)

–Device group II (Zones 1 + 2 gas, and Zones 21 + 22 dust)

●The device consists of the wall-mounted enclosure (6DL2804-0xxxx) and the installed

electronic components.

●The device has been tested and certified for use in these hazardous areas.

Note

Product information on the Internet

You will find further information on installing and connecting the electronic components,

for example in:

•ET 200iSP manual (A5E00247482)

•Principles of explosion protection manual (6ES7398-8RA00-8BA0)

This information is available on the Internet on the Siemens home page.

●Only open the enclosure in Zones 21 and 22 if no ignitable dust atmosphere is present.

●The device is identified depending on:

–The installed components

–Use for the following hazardous areas: gas, dust or mining

Siemens Controls

Description

3.3 Product features

Distributed I/O device 6DL2804-xxxxx

10 Hardware Installation Manual, 03/2014, A5E00378896F-03

3.3

Product features

The device consists of a separately certified wall-mounted enclosure (6DL2804-0xxxx). The

enclosure is made of stainless steel and is intended for wall mounting.

The device is intended for the installation of control and measuring devices such as:

●Distributed I/O systems:

–ET 200iSP for use in Zones 1 and 2 (gas), Zones 21 and 22 (dust), and M2 (mining)

●Modular electro-pneumatic automation system AirLine Ex (type 8650, from the company

Bürkert)

●Buffer stages and safety barriers

●Relays, buffer elements and fuses

●Separate terminals for intrinsically safe and non-intrinsically safe circuits

●Command and signaling devices

●Temperature sensors

●Heating and thermostat

●Lightning protection components

●FO coupler

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