Siemens SITRANS F FCS400 Bedienungsanleitung

A5E03649755-008, 05/2014 1

SITRANS F

Coriolis Flowmeters

FCS400 sensor

Quick Start

Before installing, including in hazardous areas, refer to the Operating Instructions on the internet or on the SITRANS F

documentation CD-ROM which is included in the product package. They contain detailed safety regulations, information and

specifications which must be observed when installing. Documentation and approvals can be found on the internet:

Flow documentation (http://www.siemens.com/flowdocumentation)

CAUTION

Proper handling

Correct, reliable operation of the device requires proper transport, storage, positioning and assembly. The device must be

carefully operated and maintained. Only qualified personnel should install or operate this device.

Items supplied

Compact system

•

SITRANS FC430 sensor and compact mounted

transmitter

•

Packet of cable glands

•

Quick Start guide

•

CD containing software, certificates and device manuals

Remote system

Remote with M12

•

SITRANS FCS400 sensor

•

SITRANS FCT030 transmitter with M12 socket

assembled

•

Sensor cable with M12 connector

•

Packet of cable glands

•

Quick Start guide

•

CD containing software, certificates and device

manuals

How to install

FCS400 sensor

2A5E03649755-008, 05/2014

Remote with sensor terminal housing

•

SITRANS FCS400 sensor

•

SITRANS FCT030 transmitter with terminal

housing assembled

•

Sensor cable

•

Packet of cable glands

•

Quick Start guide

•

CD containing software, certificates and device

manuals

Note

Scope of delivery may vary, depending on version and add

-ons. The contents list in the product package lists all included

parts.

Note

Transmitter installation

The installation of the FCT030 transmitter is des

cribed in the SITRANS FCT030 Quick Start (A5E03650800).

Sensor overview

①

Sensor front end (DSL) (Remote configuration only)

②

Lid-lock

③

Cable feed-through (M12 socket or gland)

④

Plug and threaded port for e.g. pressure guard

⑤

Sensor enclosure

⑥

Process connections

Location in the system

The optimum location in the system depends on the application:

●Liquid applications

Gas or vapor bubbles in the fluid may result in erroneous measurements, particularly in the density measurement.

–Do not install the flowmeter at the highest point in the system, where bubbles will be trapped.

–Install the flowmeter in low pipeline sections, at the bottom of a U-section in the pipeline.

FCS400 sensor

A5E03649755-008, 05/2014 3

Figure 3-1 Liquid applications, wrong location with trapped air/gas

●Gas applications

Vapor condensation or oil traces in the gas may result in erroneous measurements.

–Do not install the flowmeter at the lowest point of the system.

–Install a filter.

Figure 3-2 Gas applications, wrong location with trapped oil

Flow direction

The calibrated flow direction is indicated by the arrow on the sensor. Flow in this direction will be indicated as positive by

default. The sensitivity and the accuracy of the sensor do not change with reverse flow.

The indicated flow direction (positive/negative) is configurable.

CAUTION

Accurate measurement

The sensor must always be completely filled with process media in order to measure accurately.

Orienting the sensor

The sensor operates in any orientation. The optimal orientation depends on the process fluid and the process conditions.

Siemens recommends orienting the sensor in one of the following ways:

1. Vertical installation with an upwards flow (self-draining)

Figure 3-3 Vertical orientation, upwards flow

FCS400 sensor

4A5E03649755-008, 05/2014

2. Horizontal installation, tubes down (recommended for liquid applications)

Figure 3-4 Horizontal orientation, tubes down

3. Horizontal installation, tubes up (recommended for gas applications)

Figure 3-5 Horizontal orientation; tubes up

Note

Hygienic applications

In 3A and EHEDG certified hygienic applications the flowmeter must be installed vertically as shown in 1 above.

Installation in a drop line

Installation in a drop line is only recommended if a pipeline reduction or orifice with a smaller cross-section can be installed

to create back-pressure and prevent the sensor from being partially drained while measuring.

①

Back pressure orifice

②

On / off valve

Figure 3-6 Installation in drop line

FCS400 sensor

A5E03649755-008, 05/2014 5

Mounting the sensor

NOTICE

Incorrect mounting

The device can be damaged, destroyed or its functionality impaired through improper mounting.

•Before installing ensure there is no visible damage present on the device.

•Make sure that process connectors are clean, and suitable gaskets and glands are used.

•

Mount the device using suitable tools.

WARNING

Unsuitable connecting parts

Danger of injury or poisoning.

In case of improper mounting hot, toxic and corrosive process media could be released at the connections.

•

Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection and process media.

●Install the sensor in well-supported pipelines in order to support the weight of the flowmeter.

●Center the connecting pipelines axially in order to assure a stress-free installation. The flowmeter must not be used to

bring the rest of the pipework into line; make sure the pipework is correctly aligned before inserting the flow sensor.

●Install two supports or hangers symmetrically and stress-free on the pipeline in close proximity to the process

connections.

Note

Handling

Never lift the flowmeter using the housing, that is always lift the sensor body.

Avoid vibrations

●Make sure that any valves or pumps upstream of the sensor do not cavitate and do not send vibrations into the sensor.

●Decouple vibrating pipeline from the flow sensor using flexible tube or couplings.

Figure 4-1 Non-flexible pipes not recommended in vibrating environment

Figure 4-2 Flexible pipes recommended in vibrating environment

FCS400 sensor

6A5E03649755-008, 05/2014

Avoid cross talk

If operating more than one flowmeter in one or multiple interconnected pipelines there is a risk of cross talk.

Prevent cross talk in one of the following ways:

●Mount sensors on separate frames

●Decouple the pipeline using flexible tube or couplings

Figure 4-3 High risk of cross talk when using non-flexible pipes

Figure 4-4 Low risk of cross talk when using flexible pipes and separate frames

Installing the sensor cable

Wiring sensor and transmitter (M12)

The sensor is provided with a preformed cable terminated with M12 style stainless steel weather-proof plugs.

The cable screen is physically and electrically terminated within the body of the plug.

Take care when handling the cable and passing it through cable ducting that the plug is not subjected to excessive tension

(pulling) as the internal connections may be disengaged.

Note

Never pull the cable by the plug

- only by the cable itself.

1. Connect sensor using the supplied 4-wire cable with M12 connectors.

Note

Grounding

The sensor cable screen is mechanically connected to the grounding terminal (PE), only when

the M12 plug is correctly

tightened.

Wiring sensor and transmitter (glands)

A: Preparing cable

Prepare the cable by stripping it at both ends.

Figure 5-1 Cable end

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A5E03649755-008, 05/2014 7

B: Connecting at transmitter

1. Remove lock screw and remove lid.

2. Remove one of the blind plugs and fit cable gland.

3. Remove cap and ferrule from cable gland and slide onto cable.

4. Push cable through open gland; anchor cable screen and wires with clamp bar.

5. Connect wires to terminals according to list below.

Terminal number

Description

Wire color (Siemens)

1 +15 VDC Orange

0 VDC

Yellow

White

Blue

6. Assemble and tighten cable gland.

7. Remove o-ring from lid.

8. Reinstate lid and screw in until mechanical stop. Wind back lid by one turn.

9. Mount o-ring by pulling it over the lid and tighten lid until you feel friction from the o-ring on both sides. Wind lid by one

quarter of a turn to seal on the o-ring.

10. Reinstate and tighten lid lock screw

C: Connecting at sensor DSL

1. Remove lock screw and remove DSL lid.

2. Undo the flexible strap.

3. Disconnect sensor connection from DSL cassette.

4. Loosen mounting screw using a TX10 Torx driver and remove DSL cassette from housing.

5. Remove cap and ferrule from cable gland and slide onto cable.

6. Push cable through open gland; anchor cable screen and wires with clamp bar.

7. Remove terminal block from DSL cassette.

8. Connect wires to terminals according to list below.

Terminal number

Description

Wire color (Siemens)

+15 VDC

Orange

0 VDC

Yellow

White

Blue

FCS400 sensor

8A5E03649755-008, 05/2014

9. Ensure the DIP switches are all set to OFF.

10. Reinstall DSL cassette including mounting screw.

11. Connect sensor connection and sensor cable.

12. Restore flexible strap around all wires.

13. Assemble and tighten cable gland.

14. Remove o-ring from DSL lid.

15. Reinstate lid and screw in until mechanical stop. Wind back lid by one turn.

16. Mount o-ring by pulling it over the DSL lid and tighten lid until you feel friction from the o-ring on both sides. Wind lid by

one quarter of a turn to seal on the o-ring.

17. Reinstate and tighten lid lock screw.

Siemens AG

Industry S

ector

Postfach 48 48

90026 NÜRNBERG

FCS400 sensor

A5E03649755

, 05/2014

A5E03649755-008, 05/2014 9

SITRANS F

Coriolis-Durchflussmessgeräte

Messaufnehmer FCS400

Quick Start

Vor der Installation, einschließlich in Ex-Bereichen bitte in den Betriebsanweisungen im Internet oder auf der zu SITRANS F

gehörenden CD-ROM, die im Produktpaket enthalten ist, nachsehen. Hier finden Sie detaillierte Sicherheitsvorschriften,

Informationen und technische Daten, die bei der Installation zu beachten sind. Dokumentationen und Zulassungen finden

sich im Internet:

Durchflussdokumentation (http://www.siemens.com/flowdocumentation)

VORSICHT

Sachgemäßer Umgang

Der einwandfreie und sichere Betrieb des Geräts setzt sachgemäßen Transport, sachgemäße Lagerung, Positionierung

und Montage voraus. Das Gerät muss sorgfältig bedient und gewartet werden. IDieses Gerät darf nur von qualifiziertem

Personal installiert oder bedient werden.

Lieferumfang

Kompaktsystem

•

SITRANS FC430 Messaufnehmer und kompakter

Messumformer

•

Paket Kabelverschraubungen

•

Quick Start Guide

•

CD mit Software, Zertifikaten und Gerätehandbüchern

Getrenntsystem

Getrennt mit M12

•

SITRANS FCS400 Messaufnehmer

•

SITRANS FCT030 Messumformer mit M12-

Buchse

•

Messaufnehmerkabel mit M12-Stecker

•

Paket Kabelverschraubungen

•

Quick Start Guide

•

CD mit Software, Zertifikaten und

Gerätehandbüchern

How to install

Messaufnehmer FCS400

10 A5E03649755-008, 05/2014

Getrennt mit Messaufnehmer-Klemmkasten

•

SITRANS FCS400 Messaufnehmer

•

SITRANS FCT030 Messumformer mit

Klemmkasten

•

Messaufnehmerkabel

•

Paket Kabelverschraubungen

•

Quick Start Guide

•

CD mit Software, Zertifikaten und

Gerätehandbüchern

Hinweis

Lieferumfang kann je nach Ausführung und Optionswahl unterschiedlich sein.

Der Lieferumfang ist in der Inhaltsliste der

Verpackung aufgeführt.

Hinweis

Einbau des Messumformers

Der Einbau des Messumformers FCT030

wird im SITRANS FCT030 Quick Start Guide (A5E03650800) beschrieben.

Übersicht Messaufnehmer

①

Front-End-DSL (nur Getrenntausführung)

②

Deckelsicherung

③

Kabeldurchführung (M12-Anschluss oder Verschraubung)

④

Verschluss und Gewindeanschluss, z. B. für Druckwächter

⑤

Messaufnehmergehäuse

⑥

Prozessanschlüsse

Einbauort im System

Der optimale Einbauort im System hängt von der Anwendung ab:

●Flüssigkeitsanwendungen

In der Flüssigkeit vorhandene Gas- oder Dampfblasen können insbesondere bei der Dichtemessung zu Fehlmessungen

führen.

–Aus diesem Grund sollte das Durchflussmessgerät nicht am höchsten Punkt des Rohrsystems eingebaut werden, an

dem Blaseneinschlüsse auftreten können.

Inhaltsverzeichnis

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