SportsArt Fitness Green System Technisches Handbuch

Green System

Customer Planning Guide

REV.1 5/21/2013

WARNING!

A LICENSED ELECTRICIAN

IS REQUIRED TO INSTALL

THIS PRODUCT

IT IS HIGHLY RECOMMENDED THAT

THE INVERTER BE AVAILABLE

FOR THE ELECTRICIAN PRIOR TO

SYSTEM INSTALLATION

SPORTSART GREEN SYSTEM CUSTOMER PLANNING GUIDE

Table of Contents

1. Pre-Order Checklist ...................................................................................................................... 4

2. Pre-Installation Checklist .............................................................................................................. 6

3. Installation Procedures Overview ................................................................................................. 7

4. Post Installation Checklist ............................................................................................................ 19

5. Inverter Power Up Checklist ......................................................................................................... 22

6. Cardio Units Setup and Operation ............................................................................................... 23

7. Post-Installation Certications ...................................................................................................... 24

CongratulationsforincludingSportsArt’space-settingGreenSysteminyourfacility!

This cutting-edge technology puts your facility in the forefront of sustainable and

renewable energy production. In order to ensure a smooth transition incorporating

this technology, please follow the steps outlined above.

19510 144th Ave NE, Suite A-1

Woodinville, WA 98072

425-481-9479 *800-709-1400

Fax 425-488-8155

1. PRE-ORDER CHECKLIST

All Green Systems need to be linked together via cables. A cable from one of the end Boost Converters in each

Pod needs to be connected to a dedicated Inverter. The Inverter needs to be wired to your electrical panel by a

licensed electrician. This system only works with 220 volt AC grid power. Below is an illustration of Cardio Units, Boost

Converters, Inverter, and grid power connections in a simple Pod conguration.

Example Standard Layout:

Standard Cable Lengths:

-Inverter to rst Boost Converter (one 5m or

16’5” cable comes attached to Inverter)

-Individual Boost Converter cables (one 1.2m

or 47” cable comes with each Boost Converter)

Optional (Special Order)

-8m or 26’ 3” Inverter to Boost Converter cable (part #

100391021)

-5m or 16’ 5” Boost Converter cable (part # 145091090)

-Longer Boost Converter cables can be custom fabricated;

allow 2 weeks from time of order

-Y-Connectors are available for non-sequential Pod

congurations

*Note: Maximum total Boost Converter cable length for each Pod from the Inverter is 34m or 111’ 7” including a .3m

or 12” allowance for the internal length of each Booster Box in the Pod. See item 4 on page 5.

Pre-Order Checklist

G572R

G572U

1. PRE-ORDER CHECKLIST (CONTINUED)

Legend:

I= Inverter

B= Boost Converter

C= Cardio Unit

Y= Y-Connector

Parallel: Tree:

1. Select the number and type of Cardio Units desired.

2. Determine the number of Pods desired: 1 Inverter is required per Pod. Up to 10 Cardio Units can

be connected in a single Pod.

Series:

B C

3. Construct a site plan by laying out desired equipment locations and assigned footprints on a scale

drawing. Include all Inverters, Cardio Units, and Boost Converter, plus Y-Connectors if needed. There

is a space planner application on our website that can be used to do this at: http://www.sportsartamerica.

com/SAF/space_planner.asp or you can ask your SportsArt Rep to provide site planning assistance.

4. Determine the Boost Converter cable lengths required. See page 4 for available lengths. Add up

all Boost Converter cable lengths plus 12” for each Boost Converter in the Pod and compare the

total with the maximum allowed length of 34m (111’ 7”).

5. Determine the number of raceways needed to cover exposed Boost Converter cables. Each

raceway is 1m or 39” long.*

*Note: Included in the standard order are four raceways for the Inverter and one for each Cardio Unit.

It is recommended that all of the exposed cables should be covered with the raceways to minimize trip

hazards.

Additional raceways and one custom length cable will be provided at no extra charge if specied at the

time of original order. All Y-Connectors, cables and raceways ordered after the original order will be

charged.

Cardio Units can be arranged in many topologies within a pod. These are some of the congurations possible:

Pre-Order Checklist

2. PRE-INSTALLATION CHECKLIST

1. Have a licensed and bonded electrician:

a. Examine facility electrical service panel(s) and establish location and type of dedicated 250V

15A circuit breaker to be assigned to each Inverter; order circuit breakers as needed.

b. Determine length, conductor sizes, and routing of 3-wire cables needed between each Inverter

and its dedicated circuit breaker; order required cables. Each cable is to be a home run between

the Inverter and its respective breaker. There are to be no shared lines

c. Review Pgs 13-15, Electrical Connections.

2. Prepare for installing Inverter Mounting Bracket(s) (Pgs 8-12) by coordinating best location with

electrician and reviewing with installers.

*It is recommended that the Inverter be mounted and wired to its respective circuit breaker

prior to installing the rest of the Green System. Upon request, the Inverter can be shipped in

advance.

3. Review Site Plan and Installation Procedures Overview (Section 3) with installers. Include

assembling recommended tools:

-Drill and 5/16” diameter bit for hanging Inverter Mounting Bracket(s)

-Hand tools for assembling the Cardio Units

-Phillips screwdriver for connecting Boost Converter cables between Boost Converters

-Miter Box for cutting plastic cable raceways to length

Pre-Installation Checklist

3. INSTALLATION PROCEDURES OVERVIEW

Procedure 1: Install the Mounting Bracket (pgs 8-12)

Procedure 2: Hardwire Inverter to a Dedicated Circuit Breaker (pgs 13-15)

Procedure 3: Unbox and Assemble Cardio Units ( See Individual Cardio Unit’s manual or you can nd them at

http://www.sportsartamerica.com/saf/support/technicalsupport/owners_manuals.asp)

Procedure 4: Install the Boost Converters (pg 16)

Procedure 5: Link Boost Converters (pg 17)

Procedure 6: Connect Inverter to an End Boost Converter (pg 18)

Procedure 7: Conduct Post-Installation Checklist (Section 4, pgs 19-21)

Procedure 8: Perform Inverter Power Up Checklist (Section 5, pg 22)

Procedure 9: Set up Cardio Unit Consoles (Section 6, pg 23)

Procedure 10: Check Cardio Units for Proper Operation (See individual manuals)

Procedure 11: Submit Post-Installation Certication (Section 7, pg 24)

Pre-Installation Checklist

Installation Procedures Overview

3. INSTALLATION PROCEDURES OVERVIEW (CONTINUED)

Assembly Parts

No. Name Qty. No. Name Qty.

A1 Inverter 1 A3 Mounting bracket 1

A2 Bypass Box 1 A4 Inverter DC power cord

(Inverter-to-Boost Converter) 1

Components in the Hardware Kit

No. Name Qty. Specication Notes

21 Mushroom top Phillips screw 4 3/16”*L1”

22 Plastic anchor for screws 4 5/16”*1-1/4”

23 Phillips screw 2 M6*P1.0*L16

41 Phillips screw 2 M6*P1.0*L16

Procedure 1: Install the Mounting Bracket

Installation Procedures Overview

3. INSTALLATION PROCEDURES OVERVIEW (CONTINUED)

Please follow instructions (a) through (d) to install the mount bracket.

(a) Using a 5/16” drill bit, drill holes in the wall where the Inverter will be installed. Note that position specications

shown here are for reference only. (* Note: When mounted on the bracket, the Inverter display will be at a

height ~1 1/2” lower than the top mounting bracket screws. Mount at a height that will make the display easy

to read.)

(b) Insert one screw anchor (22) into each of the four holes. Secure screws (21) in the upper holes but leave at

least 8 mm of each screw exposed.

one screw is inserted through the enlarged part of the screw slot. Then slide the mounting bracket (A3) so the

other screw comes into place in its slot.

Installation Procedures Overview

3. INSTALLATION PROCEDURES OVERVIEW (CONTINUED)

(d) Slide the mount bracket to the left or right until it is level. Then fully secure upper screws (21) into place.

Insert and secure lower screws (21) into place. Finally, remove screws (41) from the mount bracket (A3).

Installation Procedures Overview

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