SportsPlay 301-146 10' MGR Bedienungsanleitung

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

INSTALLATION DETAILS

!Recommended crew (Adult): 2-3

!Installation time: 8-12 Hours not including

concrete cure time

!User age: 5-12

!Use zone: 22’ Diameter

!Weight: 990

!Actual Dimension: 120” Diameter

WARNING

Use of safety surfacing (wood mulch) in

compliance with ASTM specification

F1292 is required.

MAINTENANCE:

!As the owner of the playground you are

responsible for maintenance of the equipment and

play area. A maintenance schedule must be

developed and the equipment inspected frequently.

Periodic Inspections, maintenance, repair and

replacement of damaged parts is necessary for the

safe operation and use of the equipment

!A maintenance section that includes component

specific maintenance requirements is included at

the end of this document.

UNIT IS DESIGNED FOR 12” OF LOOSE RESILIENT

SURFACING. WOOD MULCH IS THE MANUFACTURERS

PREFERED MATERIAL.

THIS UNIT WILL NOT INSTALL ON POUR IN PLAY. UNIT

WILL ALSO NOT INSTALL OVER ANY OTHER

SURFACING THAT IS LESS THAN 12” HIGH

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

PARTS LIST

NOTE: Keep a copy of these instructions on file to assist you

with maintenance and replacement parts.

PART #

DESCRIPTION

QTY

913-801

10’ MGR Quarter Deck

913-323

MGR Handrail

913-379

10’ MGR Post Assembly

336-046

Center Hub Disk for 10’ MGR

913-377

10’ MGR Hub Assembly

913-378

10’ MGR Support Arm

336-044

1 1/2” Ball Bearing

336-030

Grease Fitting

316-801Z

1/2” Flat Washer Zinc

226-802Z

1/2” Nylon Lock Nut Zinc

126-810

1/2 x 4” Carriage Bolt

126-701bps

3/8 x 1 1/4” Button Head Bolt

107

316-601

3/8” Flat Washer

214

226-602

3/8” Nylon Lock Nut

107

416-505bpk

7/32” Socket Key

Handrail Touch-up Paint

126-709

3/8 x 2 1/2” Button Head Bolt

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

FOOTING INFORMATION

!Total footing depth is 36” plus the height of the surfacing

which is 12” for a total height of 48”. The 36” includes 10”

of blocking material, which in this case is dry concrete. So

overall only 26” of the post assembly is inserted into the

footing hole. See drawing on next page for

footing/surfacing side view.

!It is the owner/installers responsibility to check local

building codes and to comply with those codes. All footing

depths listed here are recommendations and local soil types

and frost lines may require a deeper and/or wider footing

depth. If that’s the case you must add more blocking

material to accommodate the deeper footing, as the post

length will still only be installed at the depth listed in this

instruction manual.

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

SPECIFICATIONS

!Deck – 12ga HRPO welded steel deck

!Deck Coating – Thermoplastic

!Handrail – 30” high 1 5/8” od FloCoat galvanized steel tube

welded to a 3/8 flange

!Handrail Coating – Electrostatically applied and oven cured

polyester powder coating

!Post Assembly – 2 1/2” OD solid steel shaft with machined

pocket for bearing.

SPECIAL SAFETY & ASTM COMPLIANCE NOTES

!The deck height must be between 10” & 14” high from

the safety surfacing for compliance

INSTALLATION TIPS & TROUBLE SHOOTING

!12” of loose fill surfacing is required for this unit. The

manufacturer recommends using a certified wood

fiber/chips surfacing rather than sand or pea gravel

because wood will hold its shape better and is less likely

to cause damage by getting caught inside the mgr post

like sand or gravel is likely to do.

!Do not completely tighten bolts until told to do so. When

instructed tighten deck bolts incrementaly as you move

around the MGR to prevent gaps in between the deck

sections.

!Stainless Steel hardware can occasionally be difficult to use

particularly if you need to take them out to make an

adjustment. It is recommended that you add a drop of oil to

bolts that may have to be removed before you install them.

!Do not tighten bolts all the way until the unit is completely

assembled and all components are square and level.

!Identify and separate all parts by referencing the detail

drawings and the parts list.

!As you unpack and separate the components, use the

cardboard sheets that were used for packing and shipping to

prevent damage to the components. This is particularly true

all Powder Coated and Thermoplastic coated components,

by setting the components on top of the cardboard.

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

BEFORE YOU BEGIN

In addition to the components on the packing list you will need a

shovel, concrete, magnetic level and a socket or wrench set.

INSTALLATION STEPS

__1. Once the desired location has been determined while

keeping a 22!dia use zone in mind, dig a 36" diameter hole

to a depth of 36"

__2. After all loose material is removed from the hole, add

10” of dry concrete to the bottom for the base. Place the post

assembly (3) with the bearing pocket facing up and out of the

hole. Plumb and level post – NOTE: Post must be

perfectly level in all directions before adding concrete

for safety and durability of product.

__3 Add concrete to hole, leave 2” of space in the hole below

the surface grade for backfill. Crown the top of the concrete

down and away from the post to help prevent water build up

around the post. Periodically check the post to ensure it is

level while concrete is curing. Wait a minimum of 48 hours

before continuing installation.

__4 After concrete has cured, place the Ball Bearing (7) into

the pocket on the post and coat the post and bearing with

general purpose grease. Next slide the Hub assembly (5)

onto the post. (refer to detail A)

__5 Attach the MGR support arms (6) to the hub assembly

(5) by sliding the arm oveer the tabs on the hub (do not

attach to the side of the tabs) and secure using 2 1/2”

bolts, 3/8 washers and 3/8” nuts. (See Detail D)

October 4, 2010

301-146 10’ MGR

INSTALLATION INSTRUCTION

__6. When installing the deck sections (1) make sure NOT to place

tab on support arm (6) in between the deck sections, tab should fit

on the inside of the flanged lide of the deck. Also, completely

install all deck sections before tightening the bolts completely.

When tightening the bolts move around the entire unit and tighten

them evenly to ensure the deck sections are properly aligned and to

ensure there are no gaps between the deck sections. Connect the

support arm (6) to the deck sections as well as the deck sections to

each other using 1 1/4” bolts (12), 3/8 washers and 3/8 nuts. (refer

to Detail C for connecting the support arms to the decks and Detail

G for connecting the deck sections)

__7. Attach the Hub Disk (4) to the deck sections (1) and the Hub

Assembly (5) by placing hub disk on top of the decks over the hub

assembly and attach by inserting the 4” carriage bolts down through

the decks and hub assembly. Secure from the bottom of the hub

assembly with 1/2” washers and 1/2” lock nut. (see Detail E)

__8. Attach the Handrails (2) to the Deck Sections (1) using 1 1/4”

bolts, two 3/8 washers and a 3/8 lock nut. Nut should be located

under the deck if properly installed. (see Detail F)

__9. Governor Tension Adjustment: Back off the jamb nut on

the governor assembly (attached to post assembly) and turn the

adjustment nut until the rubber wheel is pushing firmly onto the

sleeve of the hub assembly. Once wheel is firmly against the hub,

tighten the jamb nut to secure it into position. (see Detail B)

__10. Install surfacing to a depth of 12 “ in side the use zone.

Taper surfacing under the deck down to the post to give access to

the govenor and grease fitting on the hub assembly.

October 8, 2010

301-146 10’ MGR

EQUIPMENT MAINTENANCE

Operational

!Grease Merry Go Round Weekly

or daily in an environment that

has sand or other small damaging

materials.

Hardware

!Inspect for loose or missing

hardware. Tighten all loose

hardware and replace all missing

hardware. Block off access to

equipment if necessary.

Welds

!Inspect all welds for cracks. If a

crack is found block access to the

playground and contact your

distributor for replacement parts

immediately.

Finish

!Inspect all metal components for

coating damage. If powder coating

needs to be repaired sand surface and

mask off area. Coat with primer and

once the primer has dried paint with

color matching touch up paint.

Contact distributor of color matching

paint. Contact Distributor for

Thermoplastic repair kit.

Governor

!Inspect Governor weekly when

greasing unit. Ensure that all pieces

are installed and secure

!Ensure rubber wheel is in contact with

the sleeve. If not, tighten by first

backing off jam nut, tighten

adjustment bolt until wheel is in

position and then tighten the jam nut.

Replacement Parts

!Reference the parts list on page 2 of

the instruction set for this component

to identify the part/s correctly.

!Contact your distributor to order parts.

Footings

!Inspect all footings to ensure

equipment is secure. You must block

access to prevent access until repair is

made.

Surfacing - Refer to the surfacing maintenance

sheet provided by your surfacing supplier.

October 8, 2010

301-146 10’ MGR

EQUIPMENT MAINTENANCE

INSPECTION FORM

!MAKE COPIES OF THIS FORM TO USE FOR INSPECTION

!REVIEW THE “MAINTENANCE GUIDE” IN THE APPENDIX TO BETTER UNDERSTAND THE IMPORTANCE OF

MAINTENANCE AND HOW TO DEVELOP A MAINTENANCE SCHEDULE.

!DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED.

!INCLUDE DATES AND SIGNATURES

Inspection Checklist

Recommended

Frequency

Grade

(Pass/Fail/NA)

Date

Inspected

Date Repairs

Completed

Inspect Governor

Weekly

Inspect Hardware

Weekly

Grease Shaft

Weekly

Inspect Finish

Monthly

Inspect Footing

Yearly

Inspect Surfacing

Daily

Inspector: _______________________ Signature: ___________________________________ Date: ___________________________

Maintenance Record

Part

Problem

Corrective Action

Date

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