STIEBEL ELTRON SBB 300 PLUS Bedienungsanleitung

SBB 300 plus, SBB 400 plus, SBB 600 plus

Operation & Installation

Instruction Manual

1Operation and Service

1.1 Start-Up

2 Maintenance and Cleaning

2.1 Pressure Relief Valve

2.2 Decalcification

2.3 Sacrificial Anode – Inspection /

Replacement

3 Failures – Cause – Correction

4 Technical Specifications

4.1 Technical Data

4.2 Dimensions

Installation Instructions

5 General

5.1 Description

5.2 Delivery Configuaration

5.3 Regulations and standards

5.4 Set-up and operation

6 Set-up and installation

6.1 Set-up

6.2 Connection

6.3 Heater Installation

6.4 Hot water Installation

6.5 Hot Water Temperature Probe

6.6 Solar Temperature Probe

6.7 Connection to the Solar Unit

6.8 Sacrificial Anode

Index

Important Tip

Stiebel Eltron hot water heaters should only be installed or serviced by licensed installers.

These are not do-it-yourself appliances.

Please hand this Operation and Installation Manual and hand over to the home or building owner when the

installation is complete.

Operating Instructions for the User and the Technician

1. Operation and Service

1.1 Start-up

The boiler (1) and solar storage tank (11), constitute a functional unit (refer Diagram 4 and 5).

Hot water is generated throughout the year by the solar collectors.

The entire heater and hot water system must be filled with water and have adaquate air ventilation. Please, refer to the

solar collector’s and the boiler’s installation instructions.

2. Maintenance and Cleaning

Routine care and maintenance extends the life expectancy and operating safety of the hot water storage unit.

The outer casing should be cleaned with a slightly damp cloth and commercially available neutral cleaning agent, this

should be done on a regular basis

2.1 Temperature / Pressure Relief Valve

The proper function of the T & P relief valve is required to prevent damage to the hot water storage unit. The T & P valve

needs to be open during cold-water addition. The water has to flow from the relief line at full stream.

The discharging water can be hot!

2.2 Decalcification

With hard tap water, a deposit of scale will form on the inside of the storage unit. Based on professional experience, it is

necessary to decalcify with commercially available solvents at timely intervals. Follow the manufacturers instructions for

solvent use. The hot water storage unit needs to be emptied. The inspection cover must be removed and sediments on

the tank bottom must be flushed.

2.3 Replacement of the Sacrificial Anode

Depending on the composition of the tap water, an inspection of the sacrificial anode (Pos. 1, Diagram 1) timely intervals

is recommended. With heavy wear, an original equipment replacement anode must be installed to protect the inner

container from corrosion. An inspection should be performed at least once a year.

3. Failures – Causes – Correction

Failures

Causes

Correction

Inadequate water pressure

Shut-off valve is not completely open. Cold

or hot water line is obstructed.

Open Shut-off valve. Clean or exchange

pipes.

Hot water flow inadequate

Boiler temperature is set too low.

Recommended 176 to 185º F.

Heat exchanger is calcified.

Set boiler to recommended temperature.

Clean heat exchanger.

Hot water storage tank not

being heated

Program selection at the heater control is

not properly selected.

Select and set program per instructions.

Outlet quantity inadequate

Aerator at the extraction point blocked.

Unscrew aerator and clean.

Hot water supply too fast

exhausted

Flow rate too high. Recommended 2.6-3.9

gal./min.

Restrict Spigot valve rate.

4. Technical Specifications

Components of the SBB…plus

1 Sacrificial anode indicator

2 Glass lined steel tank

3 Immersion sleeve for boiler temperature probez

4 Thermometer well

5 Spare port

6 Immersion sleeve for solar temperature probe

7 Inspection port

8 Expanded polystyrene-thermal insulation

9 Cold water inlet (SBB 300 & SBB 400)

10 Solar inlet

11 Solar heat exchanger

12 Solar return

13 Heat exchanger from boiler feed

14 Upper heat exchanger

15 Heater exchanger to boiler return

16 Warm water outlet / T & P relief valve location

17 Cold water inlet (SBB 600)

18 Circulation port

Diag. 1.

4.1 Technical Data

Type

SBB 300 plus

SBB 400 plus

SBB 600 plus

Contents

Storage capacity

Gal / ltr

80.6 / 305

108.6 / 411

162.9 / 617

Volume of heat exchanger, top

Gal / ltr

1.9 / 7.3

2.2 / 8.2

2.5 / 9.6

Volume of heat exchanger, bottom

Gal / ltr

2.7 / 10.1

2.9 / 11.3

3.5 / 13.2

Pressure

Working pressure

PSI / bar

150 / 10

Tested to pressure

PSI / bar

217 / (15)

Max. pressure of boiler loop

PSI / bar

150 / 10

150 /10

Temperature

Max. temperature solar loop

°F / °C

203 / 95

Max temperature boiler loop

°F / °C

203 / 95

Heat exchanger

Surface area heat exchanger top

sq. in. /m2

1705 / 1.1

2015 / 1.3

2325 / 1.5

Surface area heat exchanger bottom

sq. in. /m2

2325 / 1.5

2635 / 1.7

3100 / 2.0

Weights

Tank weight empty

lb. / kg

339 / 154

412 / 187

544 / 247

Tank weight full

lb. / kg

1,051 / 477

1,362 / 618

1,955 / 887

Other

Standby losses in 24 hours

KWh / BTU

1.9 / 6500

2.2 / 7500

2.9 / 10,000

Cold/hot water connection

for 1” copper pipe w/adapters, provided w/ unit

Dimensions

Diag. 2.

4.2 Dimensions

Type

SBB 300 plus

SBB 400 plus

SBB 600 plus

Height of unit w/insulation

in./mm

66.1/1679

72.7/1848

68.3/1735

Height of unit without insulation

in./mm

63.3/1609

70.1/1781

65.7/1670

Height of well for temp. sensor

in./mm

46.4/1179

48.7/1238

46.9/1192

Height thermometer

in./mm

41.1/1045

43.0/1093

41.5/1055

Height spare port

in./mm

40.3/1025

42.4/1078

40.9/1040

Height of well for temp. sensor

in./mm

21.9/557

22.0/560

23.4/595

Height inspection flange

in./mm

14.4/365

14.4/367

15.9/405

Heightcoldwaterfeed

in./mm

2.9/73

2.6/65

2.0/50

Heightsolarcold feed

in./mm

11.0/280

11.1/282

10.9/277

Heightsolarhot return

in./mm

34.0/865

34.1/867

33.9/862

Height heater hot boiler return

in./mm

38.4/975

44.5/1130

42.9/1089

Height circulation port

in./mm

52.7/1339

63.0/1600

57.2/1453

Height cold boiler feed

in./mm

52.7/1339

63.0/1600

57.2/1453

Overall height

in./mm

67.08/1704

73.74/1873

69.29/1760

Width without thermal insulation

in./mm

21.65550

23.62/600

29.52/750

Width with thermal insulation

In./mm

27.55/700

29.52/750

36.22/920

Installation instructions for the Installer

5. General

Diagram 1 is referenced for explanation of the following text.

5.1 Brief Description of the Appliance

5.1.1 Application

The Stiebel Eltron Vertical Solar Storage tank SBB … Plus, in combination with Stiebel Eltron’s Solar Collector is an

economical hot water generator.

5.1.2 Connections

All connections (cold and hot) are readily accessible and allow for easy installation.

5.2 Delivery Configuration

The hot water storage tank SBB … Plus is wrapped in plastic and is delivered on a one-way pallet. The storage tank has

foam insulation, a ABS outer casing and ABS cover.

Equipment

•Storage unit with two welded steel plain-ended pipe heat exchangers

•Hot water corrosion protection with special enamel coating

•Maximum operation pressure

Hot water 150 PSI

Heated water 150 PSI

•Three immersion sleeves for housing of temperature probe and thermometer

•Magnesium Safety Anode

•Circulation Socket

•Attached Flange inspection cover (SBB models)

•PU Foam insulation 2.95 in. (70 mm.) thick

•ABS outer casing with zipper in protective pouch

•ABS Cover and Flange cover

Only for 600:

•Removable polyurethane-side panels with fastening strap and locking parts

5.3 Tasks to be performed by Installer

An approved technician should perform the setup, installation and initial start-up following these instructions.

5.4 Regulations and Standards

Refer to: Local Construction regulations, fire-code and trade control regulations.

Solar Tank SBB 600 plus

with insulation

1 Solar tank

2 PU side panel

3 Fastening strap

4 Locking part

6. Set-up and Installation

6.1 Set-up

Inspect the packaging for damage and remove packaging at the installation site. Verify presence of six brass thread to

sweat fittings.

The installation site must be structurally capable of supporting the weight of the tank when filled. The location has to be

above freezing. The water drainage pipe must be freeze proof.

6.2 Connection

Refer to Diagram1 and Diagram 2.

6.3 Heater Installation

The installation of the hydronic loop is shown in Diagram 4. The circuit must include a Temperature / Pressure Relief

Valve, and air-vent, a check valve, and an expansion tank.

6.4 Hot Water Installation

6.4.1 Prior to installation check that the local conditions are compatible with the appliance design, especially that the

maximum working excess pressure of 150 PSI (10 bar.) is not exceeded.

6.4.2 A steel or a copper pipe with insulation can be used for the hot water connectors. Copper pipe with insulation is

especially suitable due to its low heat loss.

Required combination

Cold water pipeline Hot water pipeline

Copper pipe copper pipe

Steel pipe steel or copper pipe

Plastic steel or copper pipe

6.4.3 All safety components must be installed into the cold water supply (7,8,9 & 14 Diagram 4). The order of the

individual fittings must be in accordance to local regulations.

6.4.4 The pressure regulator has to be set to 150 PSI (10 bar). It can only be installed into the cold water supply. The

supply has to be thoroughly inspected prior to installation. Installation of dirt filters or any other narrowing of the supply

line to the pressure relief valve is forbidden.

The pressure relief valve (13) has to be easily accessible. Expansion water generated during the heating has to flow

visibly to a drain.

The drainage pipe must be large enough to accommodate water drainage with a fully opened T & P valve. The drainage

pipe must be protected from freezing and must not lead outdoors.

The pressure regulator (14) has to be set so no water drips from the T & P valve.

Heavy dripping of the T & P valve can be caused by dirt in the valve seat or water pressure. Water pressure needs to re

regulated below 150 PSI.

6.4.5 Prior to filling all screws must be tight.

6.4.6 Drainage of the hot water tank is via the drain valve (7).

6.4.7 A re-circulator can be attached to a separate socket across the thermometer. Drill the outer casing with a hole saw

∅50 where marked and remove insulation from the socket in that area.

For energy conservation, use of a circulator is not recommended.

Installation Diagram Solar storage tank SBB plus to Hydronic back-up

Diag. 4

System Diagram

1 Boiler

2 T & P valve

3 Boiler filler and drainage faucet

4 Heating loop circulator

5 Pressure expansion tank

6 Check valve

7 Drainage faucet for the tank

8 Check valve

9 Shut-off valve

10 Cold water pipe

11 SBB plus storage tank

12 Hot water pipe

13 T & P valve

14 Pressure regulator

15 Air-vent

6.5 Hot water temperature probe

6.5.1 The hot water temperature probe is to be installed into the upper immersions sleeve (Pos. 3 Diagram1).

6.6 Solar Storage Tank – Temperature Probe

The solar storage tank temperature probe to lower immersion sleeve of the hot water storage tank (Pos. 6 Diagram 1).

The temperature probe must be completely inserted into the probe sleeve.

6.7 Connection to the Solar Unit

The installation of the solar loop is shown in Diagram 5. The solar loop must include temp/pressure relief, an air-vent, a

check valve and an expansion tank. Refer to the separate operation and installation instructions for the solar collector

SOL 25 plus.

Test operation after installation. Start up must follow the approval of the installer (refer operation and use).

6.8 Sacrificial anode (spare part)

If a sacrificial anode is installed into the SBB … plus storage tank, the following must be observed:

Installation – sacrificial anode

•Pull out the red shut-off plug while simultaneously depressing the pressure ring, Diagram 6.

•Push in the open pipe end of the indicator element until dead-stop.

•Attach the sticker “Note Signal Anode” to a highly visible spot on the insulation.

When the storage tank is not operated with a signal display, the red plug must remain in the anode!

Function – Sacrificial indicator

•After consumption of the anode, humidity escapes through the hollow anode core to the signal cartridge and causes a

color change there (refer Diagram 7)

•When the cartridge turns red contact the installer so he can check the anode and if needed replace it.

Routine maintenance improves operating safety and life expectancy of the solar hot water

storage tank SBB … plus.

STORAGE TANK FOR SOLAR APPLICATIONS WARRANTY

Stiebel Eltron warrants to the original owner that the SBB….plus; Storage tank for solar hot

water systems will be free from defects in workmanship and materials for a period of five

(5) years from the date of purchase.

Should the part(s) prove to be defective under normal use during this period, Stiebel

Eltron, Inc. will be responsible for replacement of the defective part(s) only. Stiebel Eltron,

Inc. will not be liable for any costs of transportation, removal, reinstallation, or any other

labor or freight charges that may arise in connection with a warranty claim or any incidental

or consequential expenses.

This warranty does not apply:

1. to conditions resulting from a failed component or part that is not part of the solar

storage tank

2. to freeze damage

3. to conditions resulting from misuse, abuse, neglect, accident, or alteration

4. to conditions resulting from the introduction of harmful chemicals, caustic fluids, or

liquids deleterious to copper tubing, including improperly applied or maintained heat

transfer fluids

5. to excessive pressure

6. to conditions resulting from floods, earthquakes, winds, fire, lightning, or

circumstances beyond the manufacturer's control

7. to installation methods which do not conform to relevant national, state or local

codes and ordinances, good industry practices or applicable manuals, diagrams,

technical bulletins or written installation instructions; and, to applications other than

medium temperature.

To obtain service under this warranty, the owner must first secure written authorization

from Stiebel Eltron, Inc. The owner shall be required to show proof of purchase date, and

to pay all transportation costs to return the defective part(s) for repair or replacement.

STIEBEL ELTRON, INC.

17 West Street

West Hatfield, MA 01088

Phone: 800-582-8423 413-247-3380

Fax: 413-247-3369

E-Mail: [email protected]

www.stiebel-eltron-usa.com

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