Terex Genie GTH-5519 Bedienungsanleitung

Operator’s Manual

First Edition

Eleventh Printing

Part No. 57.0009.0412

Serial number range

With Maintenance

Information

GTH-5519 (Perkins Tier III)

GTH-5519 (Deutz Tier III)

From serial n.: 19006

To serial n.: 25040

From serial n.: 19388

To serial n.: 24471

Operator’s Manual

2 GTH-5519 Part No. 57.0009.0412

First Edition - Eleventh Printing

Important

Read, understand and obey these safety rules

and operating instructions before operating the

machine. Only trained and qualified personnel

shall be authorized to operate the machine.

This manual shall be kept with the machine at

all times.

For any further information, please call

Terexlift.

Contents

Introduction..........................................Page 3

Machine Identification..........................Page 5

Symbols Used On The Machine..........Page 7

Labels And Plates Applied On The

Machine...............................................Page 9

Safety Precautions ..............................Page 17

Description Of The Main Components...Page 25

Controls And Instruments....................Page 27

Inspections ..........................................Page 41

Operating Instructions .........................Page 45

Transporting The Machine...................Page 57

Maintenance........................................Page 61

Faults And Troubleshooting.................Page 85

Optional Attachments ..........................Page 89

Specifications ......................................Page 95

Load Charts.........................................Page 99

Diagrams And Schemes......................Page 107

ZONA INDUSTRIALE I-06019 UMBERTIDE

(PG) - ITALY

Telephone +39 075 941811

Telefax +39 075 9415382

Technical Assistance Service

Telephone: +39 075 9418129

+39 075 9418175

e-mail: [email protected]

Original Instructions

First Edition: Tenth Printing, October 2011

For the electronic version of this manual visit

www.genielift.com/operator_manuals.asp

Produced by:

TEREXLIFT Technical Literature Dept.

Umbertide (PG) Italy

Operator’s ManualFirst Edition - Eleventh Printing

Part No. 57.0009.0412 GTH-5519 3

Introduction

Symbols

Safety alert symbol: used to

alert you to potential personal

injury hazards. Obey all safety

messages that follow this

symbol to avoid possible

injury or death

DANGER

Red: indicates a hazardous

situation which, if not avoided,

will result in death or serious

injury.

WARNING

Orange: indicates a hazardous

situation which, if not avoided,

could result in death or serious

injury.

CAUTION

Yellow : indicates a hazardous

situation which, if not avoided,

could result in minor or

moderate injury.

NOTICE

Blue: indicates a hazardous

situation which, if not avoided,

could result in property

damage.

PROTECT THE

ENVIRONMENT

Green: used to draw the

attention to important

information on environment

protection.

Operator’s Manual

4 GTH-5519 Part No. 57.0009.0412

First Edition - Eleventh Printing

Intentionally blank page

Operator’s ManualFirst Edition - Eleventh Printing

Part No. 57.0009.0412 GTH-5519 5

Machine Identification

Check that the operator handbook refers to the

delivered machine.

MODEL AND TYPE

Handler with telescopic boom:

models: GTH-5519

MANUFACTURER

TEREXLIFT srl

Zona Industriale - I-06019 UMBERTIDE (PG) -

ITALY

Enrolled in the register of companies at the Court of

Perugia under no. 4823

C.C.I.A.A. 102886

Fiscal Code/V.A.T. no. 00249210543

APPLICABLE STANDARDS

For the operator’s safety, the following standards were

obeyed during the risk assessment of the handler

fitted with telescopic boom norme:

Directive Title

ANSI/ITSDF B56.6-2002 part III where applicable.

CSA B335-04 where applicable.

MACHINE IDENTIFICATION PLATES

The following data plates are applied on the

machine:

Machine data plate

The identification plate contains the main identification

data of the machine like model, serial number and

year of manufacture.

The data plate is applied on the front right side of

the chassis.

ROPS-FOPS cab type-approval plate

The ROPS - FOPS type-approval plate is located

inside the driving cab above the rear glass.

Fork data plate

Placed on the left side of the fork frame.

This plate shows the identification data of fork such

as model, serial number, year of manufacture, weight,

nominal payload, centre of the load and model of the

machine on which the forks are installed.

Operator’s Manual

6 GTH-5519 Part No. 57.0009.0412

First Edition - Eleventh Printing

Machine Identification

CHASSIS SERIAL NUMBER

The chassis serial number is punched on the front

left part of the chassis side member.

IDENTIFICATION PLATES OF THE MAIN

PARTS

The plates of the main components, not directly

manufactured by TEREXLIFT srl (for instance,

engines, pumps, etc.), are located where originally

applied by the manufacturers.

HOW TO READ

YOUR SERIAL

NUMBER

Chassis serial number

(The chassis serial number is punched on the front left

part of the chassis side member)

Machine data plate

(The data plate is applied on the front right side of the chassis)

GTH-5519 P 07 17882

MODEL

ENGINE

TYPE

YEAR OF

MANIFACTURER

SERIAL

NUMBER

Operator’s ManualFirst Edition - Eleventh Printing

Part No. 57.0009.0412 GTH-5519 7

Symbols Used On The Machine

Fuel level General alarm Low engine oil

pressure

Parking brake Battery charge

Hydraulic oil filter

clogged

Hydraulic oil filter Low Hydraulic Oil

Level Turn signals High beam

Not active Not active Glow Plugs Preheating High Coolant Tempe-

rature

Low beam

Rear Wheel Aligned Air Filter Restricted Hour-meter Hydraulic Oil

Temperature Indicator

Position lights

Windscreen washer Cab ventilation fan Position lights Fog lamp Hazard warning lights

Continuous Oil Flow Steering mode Anchorage points Fuel cap Hydraulic oil

Engine oil level Moving gears Risk of crushing injury

to the hands Hot surfaces. Risk of

burns

Operator’s Manual

8 GTH-5519 Part No. 57.0009.0412

First Edition - Eleventh Printing

Symbols Used On The Machine

HAZARD PICTORIAL DESCRIPTIONS

Bodily Injury

Hazard

Always wear seat

belt.

Crush Hazard Support boom

when performing

maintenance.

No riders.

Fall Hazard

Maintain required

clearance.

Electrocution

Hazard

No people under

load.

Falling Object

Hazard

Injection Hazard Use cardboard to

search for leaks.

Crush Hazard

Read the operator's

manual.

Keep away from

moving parts.

Burn Hazard

Explosion/Burn

Hazard

Lower forks. Set

parking brake.

No smoking. No

open flame.

Allow system to

cool.

Allow surfaces to

cool.

Overturning

Hazard

Crush Hazard

Overturning

Hazard

Overturning

Hazard

Keep load low.

Operate from

operator's station.

Bodily injury hazard.

Keep away from

belts and fans.

Operator’s ManualFirst Edition - Eleventh Printing

Part No. 57.0009.0412 GTH-5519 9

Labels And Plates Applied On The Machine

Shading indicates decal is hidden from view, i.e. under covers.

25 28 B

PERKINS

DEUTZ

Operator’s Manual

10 GTH-5519 Part No. 57.0009.0412

First Edition - Eleventh Printing

Labels And Plates Applied On The Machine

Ref. Decal Code Description Qt.

109.4618.0791 Safety pin operation 1

297669C Warning - Falling Object Hazard 1

309.4618.0061 Tyre inflation sticker P= 4.5 bar / 65 psi 4

4114352B Overturning Hazard for Cab 1

597665B Warning - Bodly Injury Hazard 1

697666B Warning - Improper Operation 1

797667B Warning - Burn Hazard 2

WORKING POSITION STORAGE POSITION

SAFETY PIN

09.4618.0791

P= 4.5 bar

65 psi

Use the pictures on these pages to verify that all decals are legible and in place.

The following chart shows quantities and description too.

97665 B

WARNING

Bodily Injury Hazard

Death or serious injury

can result from failure

to wear seat belt.

This machine is

equipped with a Roll

Over Protection System

(ROPS).

Always adjust seat and

fasten seat belt before

starting engine.

97666 B

Read and understand

operator's manual and all

safety signs before using

or maintaining machine.

If you do not understand

the information in the

manuals, consult your

supervisor, the owner or

themanufacturer.

WARNING

Improper operation or

maintenance can result in

serious injury or death.

97667 B

Burn Hazard

Contact with

hotsurfaces

can cause

burns.

Do not touch.

Allow surfaces

to cool before

servicing.

WARNING

Andere Handbücher für Genie GTH-5519

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Terex Baumaschinen Handbücher

Terex

Terex TV800 Handbuch

Terex

Terex CBR 24 PLUS Bedienungsanleitung

Terex

Terex Franna AT-15 Bedienungsanleitung

Terex

Terex TM Series Bedienungsanleitung

Terex

Terex HC60 Montageanleitung

Terex

Terex TA9P Tier 4 Final Bedienungsanleitung

Terex

Terex Bid-Well 4800 Bedienungsanleitung

Terex

Terex Genie SX-135 XC Bedienungsanleitung

Terex

Terex Genie GTH1056 Bedienungsanleitung

Terex

Terex MHL360 E Bedienungsanleitung

Terex

Terex RT700 Bedienungsanleitung

Terex

Terex SK315 Montageanleitung

Terex

Terex Genie GTH5516M-5338 Bedienungsanleitung

Terex

Terex RL4000 Bedienungsanleitung

Terex

Terex AL4L Einrichtungshandbuch

Terex

Terex Optima TC Bedienungsanleitung

Terex

Terex RT500-1 Bedienungsanleitung

Terex

Terex MAC 25 Bedienungsanleitung

Terex

Terex RL4000 Bedienungsanleitung

Terex

Terex HI-RANGER TM Series Bedienungsanleitung

Terex

Terex Genie GTH-1544 Bedienungsanleitung

Terex

Terex 3B6 Programmierhandbuch

Terex

Terex T300-1 Bedienungsanleitung

Terex

Terex CRC1150S Bedienungsanleitung

Beliebte Baumaschinen Handbücher anderer Marken

SASFORKS

SASFORKS EXTREME Bedienungsanleitung

Hailo

Hailo H-50 Bedienungsanleitung

Graco

Graco LineLazer ES 1000 Gebrauchs- und Pflegehandbuch

Greenlee

Greenlee 555RSC Bedienungsanleitung

Manitowoc

Manitowoc Grove CD3340B Bedienungsanleitung

Lux Tools

Lux Tools A-FMR-20 Set Bedienungsanleitung

SIP

SIP 03683 Bedienungsanleitung

Volvo

Volvo L30G Bedienungsanleitung

Grizzly

Grizzly G8712 Bedienungsanleitung

Modulift

Modulift CMOD 12 Bedienungsanleitung

Case

Case DV201 Bedienungsanleitung

Sealey

Sealey SC10.V2 Bedienungsanleitung

Wacker Neuson

Wacker Neuson DT05 Bedienungsanleitung

HYVA

HYVA AMCO VEBA 81 Series Bedienungsanleitung

Atlas Copco

Atlas Copco Dynapac V5100TV Bedienungsanleitung

Toro

Toro 323 Bedienungsanleitung

Manitowoc

Manitowoc National Crane 1400A Bedienungsanleitung

SGS

SGS EC1500 Bedienungsanleitung