Terex RL4000 Bedienungsanleitung

Operator'sManual First Edition • Second Printing

RL4000•TML-4000 PartNo.116692

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Terex.

Contents

Page

Introduction ...........................................................1

SymbolandHazardPictorialsDefinitions .............3

GeneralSafety......................................................5

Work Area Safety .................................................9

Legend ................................................................13

Controls ..............................................................16

Pre-operationInspection .....................................18

FunctionTests ....................................................20

Inspections .........................................................23

OperatingInstructions.........................................28

TransportandLiftingInstructions ........................33

Maintenance .......................................................35

Specifications .....................................................37

ReportingSafetyDefects ....................................38

Internet:www.genielift.com

e-mail:[email protected]

Terex

18340 NE 76th Street

PO Box 97030

Redmond, WA 98073-9730

First Edition: Second Printing, July 2009

Printed on recycled paper

Printed in U.S.A.

Operator'sManual

First Edition • Second Printing

PartNo.116692 RL4000•TML-4000 1

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Owners, Users and Operators:

Terex appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to

safety if you, as the equipment users and

operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use good safe work practices in a common

sense way.

4 Only have trained/certified operators, directed

by informed and knowledgeable supervision,

running the machine.

If there is anything in this manual that is not clear

or which you believe should be added, please

Internet: www.genielift.com

Operator'sManual First Edition • Second Printing

2 RL4000•TML-4000 PartNo.116692

Intended Use

This machine is intended to be used only to provide

lighting and electrical power to a work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Hazard Classification

Terex uses symbols, color coding and signal words

to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Red

Orange

Yellow

Blue

Operator'sManual

First Edition • Second Printing

PartNo.116692 RL4000•TML-4000 3

Symbol and Hazard Pictorials Definitions

Electrocution

hazard.

Maintain required

clearance.

Read the

operator’s

manual.

Do not use ether

or other high

energy starting

aids on machines

equipped with

glow plugs.

Explosion hazard.

Electrocution

hazard.

STOP

Stop the engine. Earth ground.

Read the service

manual.

Electrocution/

burn hazard.

Crush hazard.

Only trained and

qualified personnel

may access this

compartment.

No open flame.

Burn hazard.

Disconnect the

batteries.

Explosion/burn

hazard.

Corrosive acid.

No smoking.

No open flame. Explosion/burn

hazard.

Operator'sManual First Edition • Second Printing

4 RL4000•TML-4000 PartNo.116692

Lifting eye.

Crushing hazard. Stay clear of

descending tower.

Tie-down point.

Crushing hazard. Keep away from

moving parts.

Wheel load.

Carbon Monoxide

hazard.

Wear protective

clothing.

Burn hazard Stay clear of hot

exhaust.

Symbol and Hazard Pictorials Definitions

Stay clear of hot

surfaces.

Burn hazard Keep away from

moving parts.

Deploy outriggers

before raising

mast.

Burn hazard Stay clear of hot

surfaces. Burn hazard Shattering glass

hazard Tip-over hazard

Tip-over hazard

Operator'sManual

First Edition • Second Printing

PartNo.116692 RL4000•TML-4000 5

General Safety

Safety Signs and Locations (Word Decals)

Operator'sManual First Edition • Second Printing

6 RL4000•TML-4000 PartNo.116692

General Safety

Safety Signs and Locations (Word Decals)

Operator'sManual

First Edition • Second Printing

PartNo.116692 RL4000•TML-4000 7

General Safety

Safety Signs and Locations (Symbol Decals)

Operator'sManual First Edition • Second Printing

8 RL4000•TML-4000 PartNo.116692

General Safety

Safety Signs and Locations (Symbol Decals)

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