Textron Greenlee GATOR EK12IDLT Bedienungsanleitung

OPERATION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Serial Number

EK12IDLT and EK12IDLX

GATOR®Battery-powered,

Dieless Crimping Tools

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Description

The EK12IDLT and EK12IDLX Battery-powered, High-

speed Crimping Tools are hand-held, self-contained,

dieless crimping tools intended to crimp aluminum and

copper connectors onto electrical cable.

These tools have a retraction stop feature which allows

the operator to stop the retraction motion of the ram to

shorten cycle time.

Both the T and X versions of this tool have Bluetooth®

connectivity and an LCD screen. Only the T version has

GPS tracking.

These tools are protected by U.S. Patent No. 6,206,663,

6,276,186, 6,401,515, and 6,718,870.

EK12IDLT—FCC ID: 2AGL2COM; IC ID: 20646COM

EK12IDLX—FCC ID: 2AGL2CFM; IC ID: 20646CFM

This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received,

including interference that may cause undesired

operation.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

• EK12IDLT Battery-powered, Dieless Crimping Tool

• EK12IDLX Battery-powered, Dieless Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge at www.greenlee.com.

Do not discard this product or throw away!

For recycling information, go to www.greenlee.com.

KEEP THIS MANUAL

Table of Contents

Description ..................................................................... 2

Safety ............................................................................. 2

Purpose of this Manual .................................................. 2

Important Safety Information ..................................... 3–4

Identication................................................................... 5

Specications................................................................. 5

Operation.................................................................... 6–7

Connector Selection....................................................... 8

LCD Screen .................................................................... 9

Maintenance................................................................. 10

Troubleshooting............................................................ 11

All specications are nominal and may change as design

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Textron Innovations Inc.

Bluetooth is a registered trademark of Bluetooth SIG, Inc.

Blackburn is a registered trademark of Thomas & Betts.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical

attention immediately to remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or ammable

liquids to clean the tool body.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Do not dispose of batteries in a re. They will vent

fumes and may explode.

Failure to observe this warning could result in severe

injury from harmful fumes or burns from ying debris.

Remove the battery before transporting the T version

of this tool by air.

Failure to observe this warning could result in severe

injury or death.

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Do not allow anything to contact the battery

terminals.

• Do not immerse the batteries in liquid. Liquid may

create a short circuit and damage the battery. If bat-

teries are immersed, contact your service center for

proper handling.

• Do not place the battery into a pocket, tool pouch,

or tool box with conductive objects. Conductive

objects may create a short circuit and damage the

battery.

• Do not place a battery on moist ground or grass.

Moisture may create a short circuit and damage the

battery.

Failure to observe these precautions may result in

injury or property damage.

• Do not store the battery at more than 122 °F (50°C)

or less than –4 °F (–20 °C). Damage to the battery

can result.

• Do not use another manufacturer’s charger. Other

manufacturers’ chargers may overcharge and

damage the battery.

• Do not attempt to open the battery. It contains no

user-serviceable parts.

Failure to observe these precautions may result in

injury or property damage.

Do not perform any service or maintenance other than

as described in this manual. Injury or damage to the

tool may result.

Failure to observe this precaution may result in injury

and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

IMPORTANT SAFETY INFORMATION

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Identiﬁcation

Speciﬁcations

Crimping Tool

Length ...............................................................................................17.2" (437 mm)

Width...................................................................................................3.00" (76 mm)

Height (with battery) ..........................................................................13.4" (340 mm)

Weight ...................................................................................................15 lb (6.8 kg)

Crimping Force................................................................................ 12 tons (106 kN)

Hydraulic Oil...............................................52057878 biodegradable hydraulic uid

Recommended Operating Temperature Range..............5 °F to 122 °F (–15 °C to 50 °C)

Crimping Capacities

Crimping Range

Aluminum............................................................................ 6 AWG to 1000 kcmil

Copper................................................................................ 4 AWG to 1000 kcmil

Battery Charger .............................................................Read the instructions supplied

with the battery charger

1. LED Work Light (white)

2. Indenter

3. Head

4. Latch (for opening head)

5. Lanyard Ring

6. Housing

7. Retract Button

8. LED Indicator (red)

9. LCD Screen

10. Battery

11. Trigger

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Operation

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is

pulled. It remains on for 10 seconds after the trigger is

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user

about the current status of the unit. The LED signals in

the following cases:

What happens Signal What it means

Constant light for 20seconds

at end of cycle

Battery charge is below

17V at beginning of cycle*

Tool will not start, and

constant light for 20seconds

when trigger is released

Battery charge is below

16V at beginning of cycle*

Tool will stop, and constant

light for 20seconds after

trigger is released

Battery voltage drops

below 13V during cycle*

Tool will stop, and ﬂashing

light for 20seconds when

trigger is released

Motor current exceeds

20A during cycle

Circuit has become too hot

Flashing light for 20 seconds

at end of cycle Send tool in for service

* Running the battery below 16 V can damage the battery.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Pressure Sensor

This tool is equipped with a pressure sensor that alerts

the user of an incomplete crimp.

• If the tool is manually retracted before completion of a

crimp, the red LED and an audible beep will be active

for 2 seconds.

• If the tool is unable to reach the required crimp force,

the red LED, work light, and an audible beep will pulse

until after the trigger is released.

Preparation

For a cUL or UL classied crimp, refer to the

“Connector Table” in this instruction manual.

1. Select a proper size and type of connector to

correspond with the wire or cable.

2. Strip the cable to an appropriate length. Follow the

connector manufacturer’s instructions.

Note: Apply an oxide inhibitor, if required.

Refer to the connector manufacturer’s instructions.

Crimping

1. Insert the cable fully into the connector.

2. Place the connector into the V of the crimping head,

as shown below.

Connector

3. If open, close the crimping head. Make sure the

head and latch are fully engaged.

4. For a cUL or UL classied crimp, complete the

number of crimps specied in the “Connector Table”

in this manual.

5. For a single crimp, position the connector so the

crimp will be located at the center of the barrel.

For a double crimp, position the connector so two

crimps will be evenly spaced between the connec-

tor marks.

6. Depress the trigger to advance the indenter. Hold

the trigger down until the indenter automatically

begins to retract.

Note: If the crimping tool does not automatically

retract, the crimp is incomplete.

It is normal for the battery load display to light at

both the beginning and near the end of the crimping

cycle.

7. Release the trigger until the indenter retracts

completely.

8. To stop the ram from returning fully, activate the

trigger for a brief moment. This activation will close

the retraction valve and stop the retraction motion.

9. Lift the latch to open the crimping head and remove

the connector.

Note: If it is necessary to retract the indenter before

a crimp cycle is complete, push the retract button.

Pushing the retract button will result in complete

retraction of the indenter.

After completing the last crimp on an aluminum

connector, wipe off the excess oxide inhibitor.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Automatic Retraction Stop

1. Depress the trigger to advance the indenter. Hold

the trigger down until the indenter automatically

retracts. The indenter will partially retract to allow

the tool to be repositioned.

2. If full retraction is desired, release the trigger at the

end of the crimp.

Operation (cont’d)

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

cUL and UL Classiﬁed Crimps

Crimps made with the Greenlee EK12IDLT/X Dieless

Crimping Tool are cUL and UL classied on standard

concentric, compressed, or compact stranded copper

and aluminum cable with the connectors listed here.

Refer to the

“Connector Table”

for the brand names

and model numbers of appropriate connectors and the

number of crimps required.

Connector Table

(NOT for use with ﬂex, navy or welding wire)

Copper Connector Type Anderson Blackburn®Burndy ILSCO Panduit T & B Penn-

Union Tyco (AMP)

Copper Splices VHSS

VHS

CSP

YS-L

CTL

SCSS

SCS

SCL, SCH

54506 to 54528

54806 to 54828

BCU

BBCU —

Copper Lugs VHCS

VHCL

CTL

CTL-L

LCN

YA, YA-L, YA-2L

YA-2LN, YA-2N

YA-L-TC, YA-L-2TC

YA-2TC, YAZ

YAZ-2N, YAZ-2TC

CLN, CLW, CSW

CRA, CRB, CRC

CRA-L, CRB-L

CRA-2L

CRB-2L

CRC-2L

LCAS

LCA

LCB

LCD, LCC

LCAN

54106 to 54128

54206 to 54228

54906BE to

54928BE

54854BE to

54882BE

BLU

BBLU

1099898-2 to

1-1099898-5

1099899-2 to

1-1099899-9

1099939-1 to

1-1099939-5

*Number of

Crimps

Copper Cable Size:

4 AWG–1000 kcmil 1 1 1 1 1 1 1 1

Aluminum Connector Type Anderson Blackburn®Burndy ILSCO Panduit T & B Penn-

Union

Dual-Rated Aluminum Splices VACS ASP YS-A AS

ASN SA 60507 to 60584 PIK

BCUA

Dual-Rated Aluminum Lugs VACL ATL YA-A

YA-A-TN

ACL, ACN

2ACL, 2ACN

ALNS, ALNN, ALND

LAA

LAB

60106 to 60184

60230 to 60284 BLUA

*Number of

Crimps

Cable Size: 6 AWG–500 kcmil 1 1 1 1 1 1 1

Cable Size: 600 kcmil–800 kcmil 2 1 1 1 2 1 1

Cable Size: 1000 kcmil 2 2 2 2 2 2 2

* When crimping with the EK12IDLL crimping tool, use the number of crimps listed in this table

instead of the number provided with the connector.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

LCD Screen

This tool has an LCD screen, which displays informa-

tion about the tool. Turn on the screen by inserting the

battery and jogging the tool. If there are any problems

with the tool, an error code appears.

Error Code Meaning

1 Overcurrent fuse

2 Overcurrent comparator

3 Overheated circuit board

4 Overheated battery

5 Battery empty; operation stops

6 Faulty crimp; complete cycle

7 Faulty crimp; incomplete cycle

8 Low battery

9 Battery empty; tool won’t run

10 Real-time clock battery low

11 Tool deactivated

12 Service necessary

13 Real-time clock not found

14 Bluetooth®unit not found

15 Mobile unit not found

16 Pressure sensor not found

17 Burst pressure exceeded

18 Battery temperature too low

If there is no error code, cycle through the various

displays using the left and right buttons on either side of

the screen. There are seven displays in total.

Display Information Shown

1Bluetooth®status, battery charge, current

pressure, max. pressure

2Firmware, available rmware update,

serialnumber

Current user. Press and hold both buttons to

change user, select with right button, and conrm

by jogging the tool.

4 GSM/CDMA signal strength

5 GPS signal status

6 Cycles until next service

7Since manufacturing: operating hours, capacity,

number of cycles

Note: Tool data transmission starts with production of

the tool, independent of registration on i-connect, but

only for the T version of this tool.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK12IDLT and EK12IDLX Battery-powered, Dieless Crimping Tools

Maintenance

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical

attention immediately to remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or ammable

liquids to clean the tool body.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

Relief valve adjustments must be done by an

authorized service center.

Daily

Before use:

1. Inspect the tool for wear or damage, such as cracks,

gouges, or chips.

2. Inspect the tool for damage or leaks.

3. Inspect the rotation of the head assembly. Fully

retract the ram. The head should rotate no more

than 360°. If damage is detected, contact Greenlee

customer service at 800-435-0786 for warranty

service or repair.

After use:

1. Use a damp cloth and mild detergent to clean the

housing. Allow the housing to dry.

2. Fully retract the ram. Place the tool in the carrying

case and store in a cool, dry place.

3. If necessary, recharge the batteries. Refer to the

instructions supplied with the battery charger.

Monthly

Thoroughly clean all surfaces.

Annually or After 10,000 Crimps

Contact Greenlee customer service at 800-435-0786 for

warranty service or repair, and hydraulic oil replacement.

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