Textron GREENLEE GATOR EK6ATLT Bedienungsanleitung

OPERATION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Serial Number

EK6ATLT and EK6ATLX

GATOR®Battery-powered,

Crimping Tools

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

KEEP THIS MANUAL

All specications are nominal and may change as design

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Textron Innovations Inc.

Bluetooth is a registered trademark of Bluetooth SIG, Inc.

Blackburn is a registered trademark of Thomas & Betts.

Table of Contents

Description .................................................................... 2

Safety ............................................................................ 2

Purpose of this Manual ................................................. 2

Important Safety Information .....................................3–4

Identication.................................................................. 5

Specications................................................................ 5

Operation....................................................................6–7

Connector Selection...................................................... 8

LCD Screen ................................................................... 8

Maintenance.................................................................. 9

Troubleshooting........................................................... 10

Description

The EK6ATLT and EK6ATLX Battery-powered, High-

speed Crimping Tools are hand-held, self-contained,

dieless crimping tools intended to crimp aluminum and

copper connectors onto electrical cable.

These tools have a retraction stop feature which allows

the operator to stop the retraction motion of the ram to

shorten cycle time.

Both the T and X versions of this tool have Bluetooth®

connectivity and an LCD screen. Only the T version has

GPS tracking.

These tools are protected by U.S. Patent No. 6,206,663,

6,276,186, and 6,401,515.

EK6ATLT—FCC ID: 2AGL2COM; IC ID: 20646COM

EK6ATLX—FCC ID: 2AGL2CFM; IC ID: 20646CFM

This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received,

including interference that may cause undesired

operation.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tools:

• EK6ATLT Battery-powered Crimping Tool

• EK6ATLX Battery-powered Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge at www.greenlee.com.

Do not discard this product or throw away!

For recycling information, go to www.greenlee.com.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, dened below,

indicates the severity of the hazard. The message

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

Hazards which, if not avoided, COULD result in

severe injury or death.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical

attention immediately to remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or ammable

liquids to clean the tool body.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

IMPORTANT SAFETY INFORMATION

Do not dispose of batteries in a re. They will vent

fumes and may explode.

Failure to observe this warning could result in severe

injury from harmful fumes or burns from ying debris.

Remove the battery before transporting the T version

of this tool by air.

Failure to observe this warning could result in severe

injury or death.

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Do not allow anything to contact the battery

terminals.

• Do not immerse the batteries in liquid. Liquid may

create a short circuit and damage the battery. If bat-

teries are immersed, contact your service center for

proper handling.

• Do not place the battery into a pocket, tool pouch,

or tool box with conductive objects. Conductive

objects may create a short circuit and damage the

battery.

• Do not place a battery on moist ground or grass.

Moisture may create a short circuit and damage the

battery.

Failure to observe these precautions may result in

injury or property damage.

• Do not store the battery at more than 122 °F (50°C)

or less than –4 °F (–20 °C). Damage to the battery

can result.

• Do not use another manufacturer’s charger. Other

manufacturers’ chargers may overcharge and

damage the battery.

• Do not attempt to open the battery. It contains no

user-serviceable parts.

Failure to observe these precautions may result in

injury or property damage.

Do not perform any service or maintenance other than

as described in this manual. Injury or damage to the

tool may result.

Failure to observe this precaution may result in injury

and property damage.

Note: Keep all decals clean and legible, and replace

when necessary.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Identiﬁcation

Speciﬁcations

Crimping Tool

Length ...............................................................................................14.9" (378 mm)

Width...................................................................................................3.00" (76 mm)

Height (with battery) ..........................................................................13.6" (346 mm)

Weight ................................................................................................11.4 lb (5.1 kg)

Crimping Force................................................................................. 6.2 tons (55 kN)

Hydraulic Oil...............................................52057878 biodegradable hydraulic uid

Recommended Operating Temperature Range............. 5 °F to 122 °F (–15 °C to 50 °C)

Crimping Capacities

Crimping Range ........................................................................ 4 AWG to 500 kcmil

Battery Charger .............................................................Read the instructions supplied

with the battery charger

1. LED Work Light (white)

2. Crimping Head

3. Lanyard Ring

4. Housing

5. Retract Button

6. LED Indictor (red)

7. LCD Screen

8. Battery

9. Trigger

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Operation

• Inspect tool and dies before use. Replace any

worn or damaged parts. A damaged or improp-

erly assembled tool can break and strike nearby

personnel.

• Carrying strap is for carrying only, not to be used to

hang or suspend tool.

Failure to observe these warnings could result in

severe injury or death.

Electric shock hazard:

This tool is not insulated. When using

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.

Failure to observe this warning could

result in severe injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

• Do not use this tool for continuous use. After 30 to

40 cycles, allow the tool to cool for 15 minutes.

• Do not secure this tool in a vise. This tool is

designed for hand-held operation.

• This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before

use if the tool becomes soaked. Damage may result

when the tool is operated prior to thorough drying

when electrical components are soaked.

• Use this tool for the manufacturer’s intended

purpose only.

Failure to observe these precautions may result in

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is

pulled. It remains on for 10 seconds after the trigger is

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user

about the current status of the unit. The LED signals in

the following cases:

What happens Signal What it means

Constant light for 20seconds

at end of cycle

Battery charge is below

17V at beginning of cycle*

Tool will not start, and

constant light for 20seconds

when trigger is released

Battery charge is below

16V at beginning of cycle*

Tool will stop, and constant

light for 20seconds after

trigger is released

Battery voltage drops

below 13V during cycle*

Tool will stop, and ﬂashing

light for 20seconds when

trigger is released

Motor current exceeds

20A during cycle

Circuit has become too hot

Flashing light for 20 seconds

at end of cycle Send tool in for service

* Running the battery below 16 V can damage the battery.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Operation (cont’d)

Pressure Sensor

This tool is equipped with a pressure sensor that alerts

the user of an incomplete crimp.

• If the tool is manually retracted before completion of a

crimp, the red LED and an audible beep will be active

for 2 seconds.

• If the tool is unable to reach the required crimp force,

the red LED, work light, and an audible beep will pulse

until after the trigger is released.

Preparation

Follow the lug manufacturer’s instructions for appropri-

ate cable strip length.

Crimping Direction

(evenly spaced)

First Compression

Crimping Direction

SIDE A

(evenly spaced)

Crimping Direction

SIDE B

(evenly spaced)

First Compression

SIDE A

First Compression

SIDE B

Crimping Procedure

sert cable fully into connector. Center the connec-

tor between the nibs.

RIGHT

WRONG

Small connectors may become

wedged between the nibs of the tool.

Center the connector between the

four nibs before crimping.

Failure to observe this precaution

may cause property damage.

2. Pull the trigger to advance the nibs. Hold the trigger

down until the pressure relief valve activates.

Note: Pressure relief occurs at approximately

690 bar (10,000 psi) and is indicated by an audible

“pop.”

3. After achieving pressure relief, the ram automatically

returns to the start position and the nibs retract.

4 To stop the ram from returning fully, activate the

trigger for a brief moment. This activation will close

the retraction valve and stop the retraction motion.

5. Complete the number of crimps specied by the

connector manufacturer.

An incomplete crimp can cause a re.

• Use proper die, connector, and cable combinations.

Improper combinations can result in an incomplete

crimp.

• The relief valve sounds and the ram automatically

retracts to indicate a completed crimp. If you do not

hear the sound of the relieve valve or the ram does

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in

severe injury or death.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Connector Selection

Tool Range: Copper — 4 AWG to 500 kcmil (except as noted ∆)

This tool is cUL and UL classiﬁed for use with the following connector brands:

CONNECTOR

TYPE

BARREL

TYPE ANDERSON BLACKBURN®BURNDY ILSCO PANDUIT T&B PENN-

UNION

NO. OF

CRIMPS*

Copper

Splices

Short VHSS CSP YS-L CT SCSS/SCS 54506–54518 BCU

4 to 4/0 AWG:

1 crimp

250 to

500kcmil:

2 crimps

Long VHS CU YS CTL SCL/SCH 54806–54818 BBCU

Copper

Lugs

Short VHCS CTL-2/CTL YA-2LN/YA-L/YA-2L

YA/YA-L-TC/YA-L-2TC

CSW

∆

CRA/CRB

LCAS/LCA

LCD

54106–54118

54206–54286 BLU

Long VHCL CTL-L/LCN YA-2N

CLN, CLW

∆

CRA-L/CRB-L

CRA-2L/CRB-2L

LCB/LCC 54906BE–54919BE

54854BE–54876BE BBLU

*Use the number of crimps listed in the last column instead of

the number provided with the connector.

∆

ILSCO Capacity: 4 AWG to 250 kcmil

95R7

LCD Screen

This tool has an LCD screen, which displays informa-

tion about the tool. Turn on the screen by inserting the

battery and jogging the tool. If there are any problems

with the tool, an error code appears.

Error Code Meaning

1 Overcurrent fuse

2 Overcurrent comparator

3 Overheated circuit board

4 Overheated battery

5 Battery empty; operation stops

6 Faulty crimp; complete cycle

7 Faulty crimp; incomplete cycle

8 Low battery

9 Battery empty; tool won’t run

10 Real-time clock battery low

11 Tool deactivated

12 Service necessary

13 Real-time clock not found

14 Bluetooth®unit not found

15 Mobile unit not found

16 Pressure sensor not found

17 Burst pressure exceeded

18 Battery temperature too low

If there is no error code, cycle through the various

displays using the left and right buttons on either side of

the screen. There are seven displays in total.

Display Information Shown

1Bluetooth®status, battery charge, current

pressure, max. pressure

2Firmware, available rmware update,

serialnumber

Current user. Press and hold both buttons to

change user, select with right button, and conrm

by jogging the tool.

4 GSM/CDMA signal strength

5 GPS signal status

6 Cycles until next service

7Since manufacturing: operating hours, capacity,

number of cycles

Note: Tool data transmission starts with production of

the tool, independent of registration on i-connect, but

only for the T version of this tool.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Maintenance

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Skin injection hazard:

Do not use hands to check for oil

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical

attention immediately to remove oil.

Failure to observe this warning could

result in serious injury, gangrene, or

death.

Do not use solvents or ammable

liquids to clean the tool body.

Solvents or ammable liquids could

ignite and cause serious injury or

property damage.

Pinch points:

• Remove battery before changing

dies, adapters, or jaws.

• Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings

could result in severe injury or death.

Relief valve adjustments must be done by an

authorized service center.

Daily

Before use:

1. Inspect the tool for wear or damage, such as cracks,

gouges, or chips.

2. Inspect the tool for damage or leaks.

3. Inspect the rotation of the head assembly. Fully

retract the ram. The head should rotate no more

than 360°. If damage is detected, contact Greenlee

customer service at 800-435-0786 for warranty

service or repair.

After use:

1. Use a damp cloth and mild detergent to clean the

housing. Allow the housing to dry.

2. Fully retract the ram. Place the tool in the carrying

case and store in a cool, dry place.

3. If necessary, recharge the batteries. Refer to the

instructions supplied with the battery charger.

Monthly

Thoroughly clean all surfaces.

Annually or After 10,000 Crimps

Contact Greenlee customer service at 800-435-0786 for

warranty service or repair, and hydraulic oil replacement.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK6ATLT and EK6ATLX Battery-powered Crimping Tools

Troubleshooting

Before You Begin

1. Make sure that the battery is charged. Recheck

the battery after several minutes to make sure the

battery is holding its charge.

2. Use a nonﬂammable contact cleaner or pencil

eraser to clean the electrical contacts on the battery

and tool.

3. Reinstall the battery and check the tool again.

Problem Possible Cause Probable Remedy

Tool is inoperative. Battery charge low. Charge or replace battery.

Dirt, contaminants, etc., in

ram area oftool.

Clean tool.

Tool components worn or

damaged.

Contact Greenlee customer service at

800-435-0786 for warranty service or repair.

Motor is inoperative. Low or uncharged battery. Try known charged battery. Inoperative battery may

be discharged or may have reached life expectancy.

Broken switch components. Contact Greenlee customer service at

800-435-0786 for warranty service or repair.

Motor runs but tool will not

complete a cycle.

Oil level low. Contact Greenlee customer service at

800-435-0786 for warranty service or repair.

Air in hydraulic system. Pull trigger and hold retract button simultane-

ously. Run for approximately 10 seconds, and then

attempt to crimp. If unsuccessful, contact Greenlee

customer service at 800-435-0786 for warranty

service or repair.

Cold oil. Pull trigger and hold retract button simultaneously

to warm oil. Store tool in warm area.

Tool loses oil. Damaged seal. Contact Greenlee customer service at

800-435-0786 for warranty service or repair.

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