Toro 22163 Bedienungsanleitung

FormNo.3358-226RevB

PT21CommercialLawnMower

ModelNo.22163—SerialNo.270000001andUp

ModelNo.22164—SerialNo.270000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

GeneralLawnMowerSafety.................................3

SafetyandInstructionalDecals.............................4

Setup............................................................................5

1InstallingtheHandle..........................................5

2FillingtheCrankcasewithOil.............................6

3AdjustingtheHandleHeight..............................6

ProductOverview........................................................7

Operation.....................................................................8

CheckingtheEngineOilLevel..............................8

FillingtheFuelTankwithGasoline.......................9

StartingtheEngine.............................................10

StoppingtheEngine...........................................11

UsingtheSelf-propelDrive................................11

AdjustingtheCuttingHeight..............................11

RecyclingtheClippings.......................................12

Side-dischargingtheClippings............................12

OperatingTips...................................................13

Maintenance...............................................................15

RecommendedMaintenanceSchedule(s)................15

Lubrication.............................................................16

LubricatingtheWheelGears...............................16

EngineMaintenance...............................................16

ServicingtheAirFilter........................................16

ChangingtheEngineOil....................................17

ServicingtheSparkPlug.....................................17

FuelSystemMaintenance.......................................18

EmptyingtheFuelTankandCleaningthe

FuelFilter.......................................................18

BladeMaintenance.................................................18

MaintainingtheCuttingBlade.............................18

Cleaning.................................................................20

CleaningundertheMowerHousing....................20

Storage.......................................................................21

PreparingtheFuelSystem...................................21

PreparingtheEngine..........................................21

GeneralInformation..........................................21

RemovingtheLawnMowerfromStorage............21

Troubleshooting.........................................................22

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

ThislawnmowermeetsorexceedstheCPSC

bladesafetyrequirementsforwalk-behindrotary

lawnmowersandtheB71.4specicationsofthe

AmericanNationalStandardsInstituteineffectat

thetimeofproduction.

Improperlyusingormaintainingthislawnmower

canresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructions.

Torodesignedandtestedthislawnmowerfortooffer

reasonablysafeservice;however,failuretocomply

withthefollowinginstructionsmayresultin

personalinjury.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthelawnmowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

Thislawnmoweriscapableofamputatinghandsand

feetandofthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

ThefollowinginstructionsarefromtheANSI/OPEI

B71.4-2004standard.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtothemselves,other

people,orproperty.

Preparation

•Onlyuseaccessoriesandattachmentsapprovedby

themanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,andearprotection.Longhair,looseclothing

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Onlystartenginefromtheoperator’sposition.

•Besureofyourfooting,especiallywhenbacking

up.Walk,don’trun.Neveroperateonwetgrass.

Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.Turfconditions

canaffectthemachine’sstability.Usecautionwhile

operatingneardrop-offs.

•Donotoperatethelawnmowerwithouteitherthe

grasscatcherortheguardinplace.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelgroundandshutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatcheroruncloggingthe

chute.

•Stopequipmentandinspectbladeafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhencrossingroadsand

sidewalks.Stopbladeifyouarenotmowing.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Stopengineanddisconnectsparkplugwire.Wait

forallmovementtostopbeforeadjusting,cleaning

orrepairing.

•Cleangrassanddebrisfromcuttingunit,drive,

mufer,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicemachine.

•Removesparkplugwirebeforemakinganyrepairs.

•Usecarewhencheckingblade.Wrapthebladeor

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblade.Neverstraightenorweldit.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasily

visibletotheoperatorandarelocated

nearanyareaofpotentialdanger.

Replaceanydecalthatisdamagedor

lost.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

98-4387

1.Warning—wearhearingprotection.

105-6838

110-4989

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Oval-headbolt(Model22163only)2

Oval-headbolt(Model22164only)6

Hexheadbolt(Model22164only)2

Locknut(Model22163only)2

Locknut(Model22164only)6

Upperhandle(Model22164only)1

Cabletie1

Installthehandle.

2Nopartsrequired–Fillthecrankcasewithoil.

3Nopartsrequired–Adjustthehandleheight.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingtheHandle

Partsneededforthisprocedure:

2Oval-headbolt(Model22163only)

6Oval-headbolt(Model22164only)

2Hexheadbolt(Model22164only)

2Locknut(Model22163only)

6Locknut(Model22164only)

1Upperhandle(Model22164only)

1Cabletie

Procedure

1.Attachtheupperhandletothelowerhandleusing4

oval-headboltsand4locknuts(model22164only).

Note:Ensurethattheboltheadsaretotheoutside

ofthehandle.

2.Removetheboltsandwashersfromthemower

housingthatwillholdthehandletothehousing

(model22163only).

3.Movethehandletotheoperatingposition.

4.Attachthehandletothemowerhousingwiththe

boltsandwashersthatyouremovedinstep2(model

22163only)butdonottightenthem(Figure3).

Figure3

1.Endcaponreardoorrod4.Handlebrace(2)

2.Boltandwasher(2)5.Boltheadalignedwiththe

handle.

3.Locknut(2)

5.Attachthehandlebracestothelowerhandlesides

with2oval-headboltsandsecurethemngertight

using2locknuts(Figure3).

Important:Ensurethattheboltheadsareto

the

inside

ofthehandle.

Important:Ifthehandlehasroundholes,the

squareshankoftheboltswillnottintothe

holesinthehandleatthistime.

6.Securethehandleasfollows:

•Iftheholesinthehandlearesquare,alignand

insertthesquareshankoftheoval-headboltsinto

thehandlesothattheboltheadsaretightagainst

thehandleandtightenthelocknuts(Figure3).

•Iftheholesinthehandleareround,alignthe

ovalboltheadswiththehandleasshownin

Figure3;then,holdingtheheadsinthatposition,

tighteneachnutwithawrenchtopullthesquare

shankintothehandleuntiltheboltheadsare

tightagainstthehandle.

7.Tightenallthefastenersonthehandleandhandle

braces.

8.Usethecabletieprovidedtosecurethecontrol

cable(s)tothehandle.

Note:Attachthecabletieaslowaspossibleonthe

handletopreventthecable(s)fromhookingonto

theendcaponthereardoorrodandinterferingwith

theself-propelsystem(Figure3).

FillingtheCrankcasewithOil

NoPartsRequired

Procedure

Theenginecrankcaseisshippedwithoutoil.Youmust

llitwithapproximately22ounces(0.65liters)ofoil

beforestartingtheengine.RefertoCheckingtheEngine

OilLevelin,pageforoilspecicationsandinstructions.

AdjustingtheHandleHeight

NoPartsRequired

Procedure

Youmayraiseorlowerthehandletoaposition

comfortableforyou.

1.Removethefastenerthatattachesthehandlebraces

tothelowerhandleends.

2.Inserttheboltthroughtheholeineachofthehandle

bracesthatsetsthehandletothedesiredposition

andtighten(Figure4).

Figure4

1.Highestposition3.Lowestposition

2.Middleposition(either

hole)

ProductOverview

Figure5

Model22163

1.Recoilstarthandle6.Airlter

2.Bladecontrolbar7.Cuttingheightlever(4)

3.Fueltank8.Sparkplug

4.Oilll/dipstick9.Primer

5.Sidedischarge

Figure6

Model22164

1.Upperhandle6.Airlter

2.Recoilstarthandle7.Primer

3.Bladecontrolbar8.Cuttingheightlever(4)

4.Fueltank9.Sparkplug

5.Oilll/dipstick10.Sidedischarge

Figure7

1.Sidedischargechute2.Reardischargeplug

(installed)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Eachtimebeforeyoumow,makesurethatthe

self-propeldriveandthebladecontrolbaroperate

properly.Whenyoureleasethebladecontrolbar,the

bladeandself-propeldriveshouldstop.Iftheydonot,

contactanAuthorizedServiceDealer.

Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

Wearhearingprotectionwhenoperatingthis

machine.

Figure8

1.Warning—wearhearingprotection.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Initially,llthecrankcasewith22ounces(0.65liters)

ofoil.Useonlyhigh-qualitySAE30orSAE10W30

weightdetergentoilthathastheAmericanPetroleum

Institute(API)serviceclassicationSF,SG,SH,orSJ.

Beforeeachuse,ensurethattheoillevelisbetweenthe

AddandFullmarksonthedipstick(Figure9).

Figure9

1.Dipstick3.Add

2.Full

Note:Whenthecrankcaseisempty,pourabout3/4

ofthecrankcasecapacityofoilinthecrankcase,then

followtheprocedureinthissection.

1.Movethelawnmowertoalevelsurface.

2.Cleanaroundthedipstick(Figure9).

3.Removethedipstickbyrotatingthecap

counterclockwiseandpullingitout.

4.Wipethedipstickcleanwithacleancloth.

5.Insertthedipstickintothellerneck,butdonot

screwitin.

6.Removethedipstickandreadtheoillevelonthe

dipstick(Figure9).

7.IftheoillevelreadingisbelowtheAddmarkon

thedipstick,slowlypouronlyenoughoilintothe

llerholetoraisetheoilleveltotheFullmarkon

thedipstick.

Important:Donotoverllthecrankcasewith

oilandruntheengine;enginedamagewill

result.Draintheexcessoiluntiltheoillevelon

thedipstickreadsFull.

8.Insertthedipstickintothellerneckandrotatethe

capclockwiseuntilitistight.

FillingtheFuelTankwith

Gasoline

Forbestresults,useclean,fresh,lead-freegasolinewith

anoctaneratingof87orhigher.Toensurefreshness,

purchaseonlythequantityofgasolinethatyouexpectto

usein30days.Usingunleadedgasolineresultsinfewer

combustiondepositsandlongerenginelife.Youmay

useleadedgasolineifunleadedgasolineisnotavailable.

Important:Donotaddoiltothegasoline.

Important:Donotusemethanol,gasoline

containingmethanol,gasoholcontainingmore

than10%ethanol,premiumgasoline,orwhitegas.

Usingthesefuelscandamagetheengine’sfuel

system.

Important:Donotusegasolinethathasbeen

storedsincethelastmowingseasonorlonger.

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

andwhentheengineiscold.Wipeupany

gasolinethatspills.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis1/4

to1/2in.(6to13mm)belowthebottomof

thellerneck.Thisemptyspaceinthetank

allowsthegasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwherea

sparkmayignitethegasolinefumes.

•Storegasolineinanapprovedfuelcontainer

andkeepitoutofthereachofchildren.

•Neverbuymorethana30-daysupplyof

gasoline.

Whenfueling,undercertaincircumstances,a

staticchargecandevelop,ignitingthegasoline.

Areorexplosionfromgasolinecanburnyou

andothersanddamageproperty.

•Alwaysplacegasolinecontainersonthe

groundandawayfromyourvehiclebefore

lling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowtheloss

ofanystaticcharge.

•Whenpractical,removegasoline-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

round.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,notfromagasoline

dispensernozzle.

•Ifyoumustuseagasolinedispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

Useafuelstabilizer/conditionerregularlyduring

operationandstorage.Astabilizer/conditionercleans

theengineduringoperationandpreventsgum-like

varnishdepositsfromformingintheengineduring

periodsofstorage.

Important:Donotusefueladditivesotherthan

afuelstabilizer/conditioner.Donotusefuel

stabilizerswithanalcoholbasesuchasethanol,

methanol,orisopropanol.

1.Cleanaroundthefueltankcap(Figure10).

Figure10

1.Oilll/dipstick3.Aircleaner

2.Fueltankcap

2.Removethecapfromthetank.

3.Fillthefueltankwithunleadedgasolinetowithin

1/4to1/2inch(6to13mm)fromthetopofthe

tank.Donotllintothellerneck.

Important:Donotllthetankmorethan1/4

inch(6mm)fromthetopofthetankbecause

thegasolinemusthaveroomtoexpand.

4.Installthefueltankcapandwipeupanyspilled

gasoline.

StartingtheEngine

1.Connectthewiretothesparkplug(Figure11).

Figure11

1.Spark-plugwire

2.Firmlypushintheprimeroncewithyourthumb

(Figure12).

Note:Donotpushintheprimerexcessivelyto

preventoodingtheenginewithfuel.

Figure12

3.Holdthebladecontrolbaragainstthehandle

(Figure13)or(Figure14).

Figure13

Model22163

Figure14

Model22164

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