Toro 22187 Bedienungsanleitung

Form No. 3357-380 Rev B

21in Heavy-Duty

Recycler®/Rear Bagger LawnMower

Model No. 22187 —Serial No. 270000001 and Up

Warning

CALIFORNIA

Pr oposition 65 W ar ning

T he engine exhaust fr om this pr oduct

contains chemicals kno wn to the State of

Calif or nia to cause cancer , bir th defects, or

other r epr oducti v e har m.

Important: T his engine is not equipped

with a spar k ar r ester muf ﬂer . It is a

violation of Calif or nia Public R esource Code

Section 4442 to use or operate the engine

on an y f or est-co v er ed, br ush-co v er ed, or

g rass-co v er ed land. Other states or federal

ar eas may ha v e similar la ws.

T his spark ignition system complies with Canadian

ICES-002

T he enclosed Engine Owner’ s Man ual is

supplied f or inf or mation r egarding the US

En vir onmental Pr otection Agency (EP A) and

the Calif or nia Emission Contr ol R egulation of

emission systems, maintenance, and w ar ranty .

R eplacements may be order ed thr ough the

engine man uf actur er .

Introduction

R ead this infor mation carefully to lear n ho w to

operate and maintain y our product properly and

to a v oid injur y and product damag e . Y ou are

responsible for operating the product properly

and safely .

Y ou ma y contact T oro directly at www .T oro .com

for product and accessor y infor mation, help

ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts ,

or additional infor mation, contact an A uthorized

Ser vice Dealer or T oro Customer Ser vice and ha v e

the model and serial n umbers of y our product

ready . Figure 1 identiﬁes the location of the model

and serial n umbers on the product. W rite the

n umbers in the space pro vided.

Figure 1

1. Model and serial number plate

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has

safety messag es identiﬁed b y the safety aler t

symbol ( Figure 2 ), whic h signals a hazard that ma y

cause serious injur y or death if y ou do not follo w

the recommended precautions .

Figure 2

1. Safety alert symbol

T his man ual uses 2 w ords to highlight infor mation.

Impor tant calls attention to special mec hanical

infor mation and Note emphasizes g eneral

infor mation w or th y of special attention.

Contents

Introduction .......................................................2

Safety ..................................................................4

General La wn Mo w er Safety . . . . . . . . . . . . . . . . 4

T raining ...............................................4

Pre paration .........................................4

Operation ............................................5

Maintenance and Storag e . . . . . . . . . . . . . . . . . . . . . 5

Safety and Instr uctional Decals . . . . . . . . . . . . 6

Setup ..................................................................7

1 Installing the Handle .........................7

2 Installing the Star ter R ope . . . . . . . . . . . . . . . . . 8

3 Installing the Fuel T ank and the

Fuel Line .............................8

4 Installing the Disc harg e T unnel

Plug .....................................9

5 Filling the Crankcase with Oil . . . . . . . . . . . . 9

Product Ov er view ............................................. 11

Controls ........................................... 11

Operation .......................................................... 12

Chec king the Engine Oil Lev el . . . . . . . . . . . 12

Filling the Fuel T ank with

Gasoline ............................ 13

Star ting the Engine ............................ 14

Stopping the Engine .......................... 14

Using the Self-propel Dri v e . . . . . . . . . . . . . . . . 15

Using the Disc harg e T unnel

Plug ................................... 15

Adjusting the Cutting Height . . . . . . . . . . . . . 16

Using the Grass Bag ........................... 16

Operating Tips .................................. 17

Maintenance ...................................................... 19

R ecommended Maintenance

Sc hedule(s) ............................... 19

Lubrication ................................................ 20

Lubricating the Pi v ot Ar ms . . . . . . . . . . . . . . . . 20

Lubricating the Gear Case . . . . . . . . . . . . . . . . . . 20

Engine Maintenance .................................. 20

Ser vicing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . 20

Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . 21

Changing the Oil Filter . . . . . . . . . . . . . . . . . . . . . . 21

Ser vicing the Spark Plug . . . . . . . . . . . . . . . . . . . . 22

Fuel System Maintenance .......................... 22

Emptying the Fuel T ank and

Cleaning the Fuel

Filter ................................. 22

Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 23

Adjusting the Self-propel

Dri v e ................................. 23

Ser vicing the W heels .......................... 23

Controls System Maintenance . . . . . . . . . . . . . . . . . . . . 24

Adjusting the Blade Brak e

Cable ................................. 24

Blade Maintenance .................................... 25

Maintaining the Cutting Blade . . . . . . . . . . . . 25

Cleaning .................................................... 26

Cleaning under the La wn Mo w er

Housing ............................ 26

Cleaning the Disc harg e T unnel and

Plug ................................... 27

Cleaning under the Belt Co v er . . . . . . . . . . . . 27

Storag e .............................................................. 28

Pre paring the Fuel System . . . . . . . . . . . . . . . . . . 28

Pre paring the Engine ......................... 28

General Infor mation ......................... 28

R emo ving the La wn Mo w er from

Storag e .............................. 28

T roubleshooting ................................................ 29

Safety

T his la wn mo w er meets or ex ceeds the

CPSC blade safety r equir ements f or

w alk-behind r otar y la wn mo w er s and the

B71.4 speciﬁcations of the American National

Standards Institute in ef fect at the time of

pr oduction.

Impr oper l y using or maintaining this la wn

mo w er can r esult in injur y . T o r educe the

potential f or injur y , compl y with these safety

instr uctions.

T oro designed and tested this la wn mo w er for to

offer reasonably safe ser vice; ho w ev er , f ailur e to

compl y with the f ollo wing instr uctions may

r esult in per sonal injur y .

Engine exhaust contains carbon mono xide,

an odor less, deadl y poison that can kill y ou.

Do not r un the engine indoor s or in an

enclosed ar ea.

T o ensur e maximum safety , best perf or mance,

and to gain kno wledge of the pr oduct, it is

essential that y ou and an y other operator of

the la wn mo w er r ead and under stand the

contents of this man ual bef or e the engine is

ev er star ted. P ay par ticular attention to the

safety aler t symbol ( Figur e 2 ) which means

Caution, W ar ning , or Danger—“per sonal

safety instr uction.” R ead and under stand the

instr uction because it has to do with safety .

F ailur e to compl y with the instr uction may

r esult in per sonal injur y .

General Lawn Mower Safety

T his la wn mo w er is capable of amputating hands

and feet and of thro wing objects . F ailure to

obser v e the follo wing safety instr uctions could

result in serious injur y or death.

T he follo wing instr uctions are from the

ANSI/OPEI B71.4–2004 standard.

Training

•R ead the Operator’ s Man ual and other training

material.

•If the operator(s) or mec hanic(s) cannot read

English it is the o wner’ s responsibility to

explain this material to them.

•Become familiar with the safe operation of the

equipment, operator controls , and safety signs .

•All operators and mec hanics should be trained.

T he o wner is responsible for training the users .

•Nev er let c hildren or untrained people operate

or ser vice the equipment. Local regulations

ma y restrict the ag e of the operator .

•T he o wner/user can prev ent and is responsible

for accidents or injuries occur ring to

themselv es , other people or proper ty .

Preparation

•Ev aluate the ter rain to deter mine what

accessories and attac hments are needed to

properly and safely perfor m the job .

•Only use accessories and attac hments appro v ed

b y the man ufacturer .

•W ear appropriate clothing, including safety

glasses and hearing protection. Long hair ,

loose clothing or jew elr y ma y g et tangled in

mo ving par ts .

•Inspect the area where the equipment is to be

used and remo v e all objects suc h as roc ks , to ys

and wire whic h can be thro wn b y the mac hine .

•Use extra care when handling g asoline and

other fuels .

– T hey are ﬂammable and v apors are

explosi v e .

– Use only an appro v ed container .

– Nev er remo v e g as cap or add fuel when

engine is r unning .

– Do not smok e .

– Nev er refuel or drain the mac hine indoors .

•Chec k that operator’ s presence controls ,

safety switc hes and shields are attac hed and

functioning properly . Do not operate unless

they are functioning properly .

Operation

•Nev er r un an engine in an enclosed area.

•Only operate in g ood light, k ee ping a w a y from

holes and hidden hazards .

•Be sure all dri v es are in neutral and parking

brak e is eng ag ed before star ting engine .

•Only star t engine from the operator’ s position.

•Be sure of y our footing while using pedestrian

controlled equipment, especially when bac king

up .

•W alk, don ’ t r un.

•Nev er operate on w et g rass . R educed footing

could cause slipping .

•Slo w do wn and use extra care on hillsides . Be

sure to tra v el in the recommended direction

on hillsides .

•Use caution while operating near drop-offs .

•Slo w do wn and use caution when making tur ns

and when c hanging directions on slopes .

•Nev er raise dec k with the blades r unning .

•Nev er operate with the disc harg e deﬂector

raised, remo v ed or altered, unless using a g rass

catc her .

•Do not c hang e the engine g o v er nor setting or

o v erspeed the engine .

•Stop on lev el g round and shut off engine

before lea ving the operator’ s position for any

reason including emptying the catc hers or

unclog ging the c hute .

•Stop equipment and inspect blades after

striking objects or if an abnor mal vibration

occurs . Mak e necessar y re pairs before

resuming operations .

•K ee p hands and feet a w a y from the cutting

units .

•Look behind and do wn before bac king up to

be sure of a clear path.

•Be a w are of the mo w er disc harg e direction and

do not point it at any one .

•Do not operate the mo w er under the inﬂuence

of alcohol or dr ugs .

•Use care when loading or unloading the

mac hine into a trailer or tr uc k.

•Use care when approac hing blind cor ners ,

shr ubs , trees , or other objects that ma y obscure

vision.

Maintenance and Storage

•W ait for all mo v ement to stop before adjusting,

cleaning or re pairing .

•Clean g rass and debris from cutting unit,

m ufﬂer , and engine to help prev ent ﬁres .

•Clean up oil or fuel spillag e .

•Let engine cool before storing and do not store

near ﬂame .

•Do not store fuel near ﬂames or drain indoors .

•Nev er allo w untrained personnel to ser vice

mac hine .

•Use care when c hec king blade .

•W rap the blade or w ear glo v es , and use caution

when ser vicing .

•Only re place blade . Nev er straighten or w eld

them.

•K ee p hands and feet a w a y from mo ving par ts .

•If possible , do not mak e adjustments with the

engine r unning .

•K ee p all par ts in g ood w orking condition and

all hardw are tightened.

•R e place all w or n or damag ed decals .

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any

area of potential dang er . R e place any decal that is damag ed or lost.

Manufacturer’s Mark

1. Indicates the blade is identied as a part from the originalmachine manufacturer.

39-5770

68-7410

74-1970

1. Transmission speeds 2. Neutral

98-4387

1. Warning—wear hearing protection.

106-0690

110-4989

Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

Handle

Bolt (5/16 x 1-1/4 inches)

Washer

Thin locknut (5/16 inch)

Bolt (5/16 x 1-1/2 inches)

Locknut (5/16 inch)

Bag support rod

Cap locknut

Cable tie

Install the handle.

No parts required

–

Install the starter rope.

Self-tapping screw

Fuel tank

Install the fuel tank and fuel line.

Discharge tunnel plug

Install the discharge tunnel plug.

No parts required

–

Fill the crankcase with oil.

Note: Deter mine the left and right sides of the

mac hine from the nor mal operating position.

Step

Installing the Handle

Parts needed for this step:

Handle

Bolt (5/16 x 1-1/4 inches)

Washer

Thin locknut (5/16 inch)

Bolt (5/16 x 1-1/2 inches)

Locknut (5/16 inch)

Bag support rod

Cap locknut

Cable tie

Procedure

1. Mount the handle to the outside of the la wn

mo w er housing (using the bottom hole) with 2

bolts (5/16 x 1-1/4 inc hes), w ashers , and thin

loc kn uts (5/16 inc h) ( Figure 3 ).

Figure 3

1. Handle latch

3. Cap locknut (2)2. Bag support rod 4. Handle

2. Secure the handle latc hes to the handle with

2 bolts (5/16 x 1-1/2 inc hes), w ashers , and

loc kn uts (5/16 inc h) ( Figure 3 ).

Note: Y ou can adjust the handle height

for comfor table operation. Stand behind the

handle to deter mine the height. T o adjust the

handle height, position the cap screws and the

loc kn uts that secure the handle latc hes to the

handle into the other mounting holes in the

latc hes .

3. Slide the bag suppor t rod through the second

from the top mounting holes in the handle and

secure eac h end with a cap loc kn ut ( Figure 3 ).

4. Use a cable tie to secure the control cables to

the left handle belo w the bag suppor t rod.

Step

Installing the Starter Rope

No Parts Required

Procedure

Pull the star ter rope through the rope guide on the

handle ( Figure 4 ).

Figure 4

1. Starter rope

2. Rope guide

Note: T o mak e the rope easier to install, squeeze

the control bar on the handle .

Step

Installing the Fuel Tank andthe Fuel Line

Parts needed for this step:

Self-tapping screw

Fuel tank

Procedure

1. Slide the end of the fuel line onto the elbo w

ﬁtting ( Figure 5 ).

Figure 5

1. Fuel tank 3. Fuel line2. Elbow tting 4. Fuel line clamp

2. Secure the fuel line in place with the fuel line

clamp ( Figure 5 ).

3. Slide the plastic clips on the front of the fuel

tank onto the fuel tank mount ( Figure 6 ).

Figure 6

1. Plastic clip (2)

4. Secure the bottom of the fuel tank to the

fuel tank brac k et b y installing the self-tapping

screws from the bottom. Do not o v er tighten

the scr ews.

Step

Installing the DischargeTunnel Plug

Parts needed for this step:

Discharge tunnel plug

Procedure

1. Open the disc harg e door b y pulling forw ard on

the handle and mo ving it rearw ard ( Figure 7 ).

Hold the disc harg e door handle to prev ent the

spring-loaded door from closing while y ou

inser t the plug .

Figure 7

1. Discharge door handle 2. Plug, rotated clockwise

2. Since the plug is slightly wider than the

disc harg e tunnel opening, rotate the plug

cloc kwise slightly while inser ting it ( Figure 7 ).

Note: Ensure that the ar ro w on the plug

decal points upw ard.

3. Push the plug all the w a y in until the spring clip

on the bottom of the plug clic ks into place ,

loc king the plug securely into the disc harg e

tunnel ( Figure 8 ).

Figure 8

1. Spring clip

4. R elease the disc harg e door handle to loc k the

top of the plug .

Step

Filling the Crankcase withOil

No Parts Required

Procedure

T he engine crankcase is shipped without oil.

Y ou m ust ﬁll it with appro ximately 30 ounces

(0.88 l) of oil before star ting the engine . R efer

to Chec king the Engine Oil Lev el in Operation ,

pag e 12 for oil speciﬁcations and instr uctions .

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