Toshiba TOSVERT VF-AS3 Bedienungsanleitung

E6582171

Resolver option Instruction Manual

NOTICE

1. Make sure that this instruction manual is delivered to the end user of Resolver option.

2. Read this manual before installing or operating the option. Keep it in a safe place for

reference.

3. All information contained in this manual will be changed without notice.

E6582171

The items described on the inverter, the resolver option and their instruction manuals are very important so that you can use

safely the inverter and resolver option, prevent injury to yourself and other people around you as well as to prevent damage

to properly in the area.

Read the instruction manual (E6582062) attached to the inverter to understand the safety precautions, thoroughly

familiarize yourself with the symbols and the indications completely and then continue to read the manual. Make sure that

you observe all warnings given.

Explanation of markings

Meanings of symbols

Safety precautions

Marking Meaning of marking

WARNING

Indicates that errors in operation will lead to death or serious injury.

CAUTION

Indicates that errors in operation will lead to injury*1 to people or that these errors will cause

damage to physical property*2.

*1 Such things as injury, burns or electric shock that will not require hospitalization or long periods of outpatient treatment.

*2 Physical property damage refers to wide-ranging damage to assets and materials.

Marking Meaning of marking

Indicates an inhibition (Don't do it).

Detailed information on the inhibition is described in illustration and text in or near the symbol.

Indicates a mandatory action that must be followed.

Detailed information on the mandatory action is described in illustration and text in or near the

symbol.

Indicates a warning or caution.

Detailed information on the warning or caution is described in illustration and text in or near

the symbol.

E6582171

■ Limitation of use

■ Handling in general

WARNING

Prohibited

• Never use the option with any device other than applicable TOSVERT series inverters.

This will result in accident.

WARNING

Disassembly

inhibited

• Never disassemble, modify or repair the option.

This can result in electric shock, fire or other injury. Please call your Toshiba distributor for repairs.

Prohibited

• Do not place or insert any kind of objects (electrical wire cuttings, rods, wires etc.) inside the option.

This can result in damage or fire.

• Do not allow water or any other fluids come in contact with the option.

This can result in damage or fire.

Mandatory

action

• Immediately turn the power off the inverter with the option begin to emit to smoke, an unusual odor,

unusual sounds or blind display.

Continuous use of the inverter and the option in such state will cause fire. If the inverter and the option

are left to be turned on in that state, it can cause fire. Please call your Toshiba distributor for repairs.

CAUTION

Prohibited

• Do not apply shock (falling, etc.) on the option.

This can result in damage or malfunction.

• Do not touch the connector to the inverter (refer to Names of the Parts).

This can result in damage or accident.

Mandatory

action

• Operate under the environmental conditions prescribed in this manual.

Operations under any other condition can result in malfunction.

E6582171

■ Installation & Wiring

■ Operation

WARNING

Prohibited

• Do not install and operate the option if it is damaged or any of its component is missing.

This will result in fire or accident. Please call your Toshiba distributor for repairs.

Mandatory

action

• The following steps must be performed before wiring and installation.

Turn off all input power, wait at least 15 minutes, and confirm that the charge lamp of the inverter is no

longer lit.

If steps above are not properly performed, this will result in electric shock.

• Use an emergency stop device and an additional safety device in your system to prevent serious

accident due to the option malfunctions.

Usage without any emergency stop device or any additional safety device can result in accident or

injury.

CAUTION

Prohibited

• Do not touch the metal part of the power circuit terminals when connecting the interconnection cable to

the option.

This can result in injury.

• Do not connect any wire other than applicable wire to the option.

This can result in malfunction or accident.

• Do not pull the cable and the connector connected to the option.

This can result in damage or malfunction.

Mandatory

action

• Use the resolver according to the specification described in this manual.

Improper resolver usage can result in accident and malfunction.

• Use Multi-layer shielded cable and connect the shield to housing of D-subminiature connector (for

option side cable end shield) and housing of resolver (for resolver side cable end shield).

Use of unshielded cable or improper shield grounding can result in malfunction or accident.

CAUTION

Prohibited

• Do not unplug the option from inverter under operation.

This will result in the damage or accident.

Mandatory

action

• Confirm the rotational direction of motor before start driving your system with this option.

Mismatch rotational direction of motor and that indicated by resolver signal will cause malfunction or

accident.

• Set the correct parameter in accordance with your resolver.

The wrong setting between this option and the resolver can result in damage or accident.

E6582171

■ Disposal

*1 Persons who specialize in the processing of waste and known as “industrial waste product collectors and transporters” or “industrial waste disposal

persons”. Please observe any applicable law, regulation, rule or ordinance for industrial waste disposal.

CAUTION

Mandatory

action

• If you dispose of this option, have it done by a specialist in industry waste disposal*1.

If you dispose of this option by yourself, this can result in production of noxious gases, resulting in injury.

E6582171

Thank you for purchasing the Resolver option for TOSVERT VF-AS3 series inverter. This option is applicable as an

interface for resolver.

This manual contains instructions of this option.

Introduction

CAUTION

Mandatory

action

• Use the resolver with the specification described in this manual.

Improper resolver usage can result in accident and malfunction.

Important

Firmware compatibility

• VF-AS3 of CPU1 version “V106” or successor is applicable for this option.

Refer to inverter instruction manual for the check method of the CPU version.

VEC 010 Z 0

Revision number

Without cable

Encoder option type number

010: Resolver

Vector control with sensor compatible

E6582171

- Table of contents -

1. Names of the Parts....................................................................................................................................................................7

2. Installation and wiring................................................................................................................................................................8

2.1 Installation to the Inverter .................................................................................................................................................8

2.2 Wiring ...............................................................................................................................................................................9

2.2.1 Connector..............................................................................................................................................................9

2.2.2 Pin assignment......................................................................................................................................................9

2.2.3 Signaling .............................................................................................................................................................10

2.2.4 Wiring with resolver.............................................................................................................................................11

3. Functional Description .............................................................................................................................................................12

3.1 Performance of vector control with resolver ...................................................................................................................12

3.1.1 Parameter setting for vector control with resolver...............................................................................................12

3.1.2 Monitoring method for feedback amount.............................................................................................................15

3.1.3 Confirmation of resolver's rotational direction .....................................................................................................15

3.1.4 Abnormal speed detection function.....................................................................................................................15

3.1.5 Accuracy of speed control...................................................................................................................................16

3.1.6 Easy positioning PID control ...............................................................................................................................16

4. Specification ............................................................................................................................................................................17

5. Warranty ..................................................................................................................................................................................18

6. Disposal...................................................................................................................................................................................19

E6582171

Appearance of the Resolver option are described in this section together with the names of parts.

■ Appearance and names of parts on the option

1. Names of the Parts

Tab for release option

Terminal connector

(D subminiature connector: DE-9)

Connector (to inverter)

Female screw

(4-40 UNC)

E6582171

Install the Resolver option to the inverter according to the procedures below.

2.1 Installation to the Inverter

■ Mounting

■Removing

2. Installation and wiring

Insert the option straightly

and slowly so that it fixes with

the guide inside option slot.

Insert the option into the slot B.

Keep the option from hitting other parts near slot.

The option should be inserted until

the body is totally covered by the slot.

(Refer to the picture above)

Remove the option in the direction of arrow while

pushing the "PUSH" tab by a screw driver.

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