Toshiba UNINTERRUPTIBLE POWER SYSTEM 1600XP Bedienungsanleitung

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

1.0 Scope

This specification document describes the Toshiba 1600XP Series. The 1600XP is continuous

duty, single-phase, on-line, solid-state uninterruptible power supply system hereafter referred to

as the UPS. The UPS will supply a clean regulated AC power output sine wave which is

unaffected by the quality of the AC input. The input and output voltages are single phase.

2.0 General Operation

Under normal operating conditions, the UPS' rectifier converts alternating current AC power to

direct current (DC) power, which is required for the system's inverter and battery charger. The

charger supplies regulated DC power to keep the batteries constantly charged. The inverter uses

pulse width modulation (PWM) that fully utilizes the characteristics of insulated-gate bipolar

transistors (IGBT) to convert DC power to regulated AC power. Therefore there is a constant

supply of power. The batteries will instantaneously supply the inverter DC power when on AC

power line failure occurs.

2.1 Performance Standards

The UPS is designed in accordance with and is compliant with the following sections of the

current revisions of the following standards:

-ANSI C62.41 (IEEE 587) –Standard for Surge Withstand ability

-UL 1778 (CUL)

-CE

-FCC Class A

-National Electrical Code (NFPA-70)

-NEMA PE-1

-OSHA

-ASME

-ISO 9001, 14001

-RoHS

3.0 General

3.1 Materials

All materials used are of new manufacture using the latest technology and have not been in prior

service except for specified factory testing. IGBT's are used exclusively in the rectifier inverter

and chopper sections.

3.2 Components:

All functioning components are solid state with no moving parts.

The UPS consist of the following components:

A. Rectifier Converter

B. Chopper / Charger

C. Pulse-Width Modulated (PWM) Inverter

D. Static Switch Bypass

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 2of 9

E. Microprocessor Controlled Logic and Touchpad Control Panel

F. Input Circuit Breaker

G. Battery System

H. Output Isolation Transformer

3.3 Assembly

The UPS is delivered fully assembled and be fully functional.

4.0 System Theory, Modes of Operations and Main Components Functions

4.1 Theory

AC input from the utility system is converted into DC power. The stepped up DC power is then

converted to AC power by the inverter. The output voltage waveform of the inverter will be the

pulse voltage waveform modulated by the PWM control. The PWM-Modulated voltage

waveform is transformed into a sine voltage waveform by the inductive component of the

inverter inductor and by the capacitive component of the capacitor filter. The chopper, inverter,

and charger use IGBT’s that has a high switching speed.

4.2 Modes of Operation

The UPS operates as an on-line, fully automatic system in the following modes:

A. NORMAL - Incoming AC power is boosted using a chopper circuit, and converted into DC

power. The DC power is then used to charge the battery bank while at the same time providing

clean DC power to the inverter circuitry. The inverter converts DC power to a clean regulated

AC power which feeds the load.

B. BATTERY - Upon failure of commercial AC power, the UPS derives power from the battery

bank and continues feeding the load with clean regulated AC power. There is no interruption to

the critical load upon failure or restoration of commercial AC power.

C. RECHARGE - Upon restoration of the commercial AC source, the rectifier/chopper powers

the inverter while simultaneously recharging the battery bank. The UPS recharging process:

a) A constant level of current is used to recharge the batteries. The process utilizes a

current-limit function to prevent overcharging batteries, thus extending the life of the

batteries.

b) As the batteries reach the normal charge level, a constant-voltage control begins which

causes the battery recharge current to gradually decrease.

c) Under normal operation, the UPS battery bank "floats" at the 2.25-2.27 volts per cell DC

level to stay fully charged and ready for the next discharge.

D. BYPASS MODE - Upon detection of an internal fault or output overload, the UPS

automatically switches from inverter power to an internal bypass via the static switch. Transfer

is within 4 milliseconds, causing no interruption to the critical load. While in bypass, the UPS

protects against spikes and common/normal mode noise by utilizing line filters and an output

isolation transformer. “Return from Bypass mode” is an automatic function, which does not

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 3 of 9

interrupt the critical load. Transfer to Bypass may also be performed as a manual operation via

the UPS touch screen front panel.

E. POWER CONDITIONING MODE - Should the batteries be removed from the UPS, the UPS

continues to function and still provide protection against spikes, common/normal mode noise,

load steps and frequency shifts (without battery back-up capability).

4.3 Main Components Functions

4.3.1 Converter / Charger / DC Chopper

DESCRIPTION - The converter/charger consists of a solid-state three phase rectifier, DC

to DC converter (chopper), output filter, and transient suppresser network to regulate and

maintain DC power to the inverter.

1) TRANSIENT SUPPRESSER - The incoming AC utility connects first to a molded

case circuit breaker as a means of disconnecting power to the UPS. Power flows through

a surge absorber to prevent large transients from passing through to the load or damaging

the batteries. Power flows through a line filter to prevent sags or surges from passing to

the load.

2) CONVERTER/CHARGER - The converter serves to change incoming AC power to

DC, which is supplied to the DC chopper. From this point, DC power is used to recharge

the battery bank while simultaneously providing power to the inverter.

a) Input Frequency Range: 45-65 Hz, continuous, without battery operation

b) Capacity: Battery recharges to within 90% of nominal from a fully discharged

state in 10 times the discharge time.

3) DC CHOPPER - The chopper circuit consists of inductors, capacitors, diodes and

IGBT's (Insulated Gate Bipolar Transistors). The chopper provides start-up protection

(by checking phase rotation of incoming utility power), boosting the DC to the inverter

during low AC input voltage conditions, providing power factor enhancement, and

reducing reflected harmonics to incoming utility power.

4.3.2 Pulse Width Modulated (PWM) Inverter

DESCRIPTION - The PWM (Pulse Width Modulated) inverter incorporates an advanced

IGBT design and output over current protection for clean, regulated output power to the

critical load.

1) INVERTER - The inverter network consists of a high speed IGBT switching network

designed to supply non-linear loads with a clean and steady voltage waveform. The

inverter switching speed is fast enough to limit audible noise to 50 dBA at 3 feet

(measured on ‘A’ scale).

2) OVERCURRENT PROTECTION - The output circuitry is equipped with a Hall

Effect Current Transformer to detect and protect the inverter from excessively high

currents.

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 4of 9

4.3.3 Static Bypass Switch

1) TRANSFER - The static bypass switch consists of thyristor switches in conjunction

with an output contactor to permit manual switching from bypass to UPS and UPS to

bypass without power interruption. The UPS instantaneously transfers to bypass should

a component fail during normal operation (provided the UPS and bypass are in

synchronization). Auto-retransfer to UPS after an overload condition is completed

within one second after the bus has dropped to 100% of nominal.

2) REMOTE RUN/STOP - A set of normally open dry contacts are provided to remotely

transfer the UPS on-line and off-line. When the UPS is in this mode of operation, the

UPS front control panel is disabled to provide a secured configuration.

4.3.4 Microprocessor Control System

1) DESCRIPTION - The UPS system is provided with a microprocessor internal control

system to perform start-up, transfers, monitoring, and battery recharging. The

microprocessor provides information to the user (via a touch screen liquid crystal display

with searchable menu tree) such as system status, fault messages and input and output

parameters.

2) LED INDICATORS - The following LED indicators are provided on the UPS front

panel displays, which mimic power flow through the UPS:

a) AC INPUT (Green Lamp) - Lights when normal AC input power is being

supplied to the unit.

b) WARNING (Amber Lamp) –Lamp is OFF when the UPS is normal.

c) ON-LINE FAULT (Green/Red Lamp) –GREEN when voltage is within

specifications, and RED when voltage is out of specifications

3) SYSTEM METERING - The UPS is provided with a touch screen display which can

display current system operation, monitor current operating mode, performance settings,

or fault/ incident records.

4) SYSTEM DIAGNOSTICS - Should a fault occur during operation, diagnostic

information is displayed in the lower left corner of the touch screen.

5) Battery Test Function

The UPS is provided with a “Battery Test” pushbutton to periodically check the

condition of the batteries. Upon detection of a battery problem, the UPS shall notify the

user of this condition allowing the user to perform a detailed check of the battery string.

5.0 System Parameters

5.1 UPS Input

Input Voltage : 208/240VAC Single Phase

Input Voltage Requirement : 2 Wires + Ground

Input Voltage Variation : +10% to -30% *

Rated Frequency : 50/60 Hz

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 5 of 9

Frequency Range : 45 - 65 Hz

Power Factor : > 0.95 lagging

Input Capacity : 110% of UPS Output Capacity

Input Current Limit : 125% of nominal capacity

Input Current THD : < 5% Total Harmonic Distortion (THD)

* Based on typical 70% load. For continuous operation at -30%, de-rate the maximum operating

temperature to 90 F (32 C.)

5.2 UPS Output

Rated Voltage : 120/208/240 VAC Single Phase

Output Voltage Requirements : 1 Phase, 3 Wires + Ground

Output Capacity : kVA kW (@ 0.85PF)

3.6 kVA 3.1 kW

6 kVA 5.1 kW

8 kVA 6.8 kW

10 kVA 8.5 kW

14 kVA 11.9 kW

18 kVA 15.3 kW

22 kVA 18.7 kW

Rated Load Power Factor : 0.85 lagging

Efficiency : Typical: 85%, Minimum: 83% (AC/AC)

Voltage Regulation : +/- 3% nominal (balanced load)

Rated Frequency : 50/60 Hz (Autosensing or manually selectable)

Frequency Regulation : +/- 0.5, 1.0, or 1.5 Hz

Frequency Sync. Range : +/- 1.0 Hz

Voltage Transients : +/- 8% (100% step load change)

: +/- 3% (loss or return of input power)

Transient Voltage Recovery : 50ms maximum to within 2% of nominal

Overload Cap. (on inverter) : 125% for 30 sec.,

: 150% for 10 sec.

Overload Cap. (on Bypass) : 1000% for 1 cycle

Crest Factor : 3.0

Harmonic Voltage Distortion : 3% THD @ 100% linear load

: 6% THD @ 100% Non-linear

Efficiency Vs. Load Table

1600EP/XP Efficiency

3.6kVA

6kVA

8kVA

10kVA

14kVA

18kVA

22kVA

100% Load

84.9%

75% Load

84.9%

50% Load

83.4%

25% Load

75.7%

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 6of 9

5.3 Environmental

Heat Generation : UNIT BTU/hr.

3.6kVA 2139

6 kVA 3564

8 kVA 4095

10 kVA 5118

14 kVA 6610

18 kVA 8499

22 kVA 10,387

Operating Temperature

60 Hz : 32 to 104F (0 to 40C)

50 Hz : 32 to 91F (0 to 33C)

UPS Storage Temperature : -4 to 104F (-20 to 40C)

Relative Humidity : 30-90% (non-condensing)

Audible Noise : <50 dBA @ 1 meter

Altitude : < 6,600-ft. maximum (< 2,000 m)

6.0 UPS Batteries

6.1 DC Voltage Range:

UPS Capacity

3.6 kVA

6 kVA

8 -22 kVA

Nominal DC Bus Voltage

144 VDC

216 VDC

288 VDC

Voltage Range

114-164 VDC

170-245.7 VDC

227-327 VDC

Shutdown Voltage

114 VDC

170 VDC

227 VDC

6.2 Protection Time: Internal Battery Backup provides the listed backup time at the following loads for

each UPS:

UPS Capacity

Run-time at Full Load*

0.7 PF

.85 PF

3.6 kVA

8 min.

7 min.

6 kVA

8 min.

7 min.

8 kVA

7 min.

10 kVA

7 min.

5 min.

14 kVA

7 min.

18 kVA

7 min.

5 min.

22 kVA

5 min.

3 min.

*Times are accurate provided normal Preventative Maintenance procedures are followed.

6.3 Internal Battery Type:

Sealed, Valve Regulated Lead Acid cells

Batteries are hot-swappable

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 7 of 9

7.0 System Status and Control Indicators

7.1 Front Panel

The UPS has a front touch screen panel that shows all of its parameters while allowing control of

the UPS.

Operation Panel Features:

1) AC Input Voltage green LED Indicator

2) Warning Amber LED Indicator

3) On-Line (inverter)/Fault green/red LED Indicator

4) Liquid Crystal Display (LCD)

5) UPS Control STOP (Bypass) and RUN (On-Line) from touch screen

The UPS front screen panel is TAB menu driven. The touch screen has a dedicated footer that

displays any alarms and faults which makes it easier for the operator just to glance over the

display without having to touch the display.

8.0 Dimensions, Weights and Mechanical (Based on Standard Models Only)

8.1 UPS Enclosure:

The UPS is in a freestanding, NEMA1 enclosure equipped with casters and leveling feet. The

overall dimensions and weights are as follows:

1600XP 3.6kVA UPS

Weight: 253 lbs.

Depth: 34 in.

Width: 10 in.

Height: 22 in.

1600XP 6kVA UPS

Weight: 354 lbs.

Depth: 34 in.

Width: 10 in.

Height: 28 in.

1600XP 8kVA UPS

Weight: 466 lbs.

Depth: 35 in.

Width: 13 in.

Height: 28 in.

1600XP 10kVA UPS

Weight: 466 lbs.

Depth: 35 in.

Width: 13 in.

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 8of 9

Height: 28 in.

1600XP 14kVA-22kVA UPS

Weight: 771 lbs.

Depth: 36 in.

Width: 18 in.

Height: 36 in.

8.2 Cable Entry:

The UPS is provided with cable entry at the bottom rear of the UPS enclosure.

8.3 Ventilation and Maintenance Requirements:

The UPS requires the following minimum space for ventilation and

maintenance: 28” (front), 18” (top), 6” (rear), and 0” (side).

9.0 External Communications

9.1 EPO Control

The UPS comes equipped with terminals for receiving an emergency power-off (EPO) command

via its closed-contact switch located on its terminal block.

9.2 DB9 Dry Contacts

This is a standard feature that is offered on all the 1600XP models. This feature has a limited

amount of status that can be monitored remotely, but it stills offers the most vital alarms and

faults signals. The dry contacts offer the following alarms/faults:

1) Fault Signal

2) Normal Input Power Supply

3) Bypass Operation

4) Battery Voltage Drop (Low Battery)

5) UPS Operation (Closed while on normal operation)

6) Power Failure

9.3 RS232-C Communication Interface for factory use.

10.0 Reliability

Mean Time Between Failures (MTBF) of 80,000 hours.

11.0 Conformance

The UPS Complies with UL 1778, CUL, CE, FCC Class A, IEEE 587, ANSI/C62.41, ISO 9001,

ISO 14001, NEMA/PE1-1993, RoHs

12.0 Warranty

1600XP Series Single Phase Uninterruptible Power Systems

Product Specifications –Rev 5.0 October 2013

3.6kVA –22kVA

Page 9 of 9

The UPS system is provided with a comprehensive three-year warranty. The warranty shall

cover parts, labor, travel and freight for the UPS within the contiguous 48 states. The battery

system has a full two year warranty with 3 year’s pro-rata total of 5 year battery warranty.

Typical on-site response time is 4 hours (24 hours maximum). The warranty period shall expire

three years for UPS and two years for the battery system from date of shipment from

manufacturer’s facility.

13.0 Options

13.1 Remote Monitoring

The UPS has a communication slot that allows field installation of an optional RemotEye III

card. The RemotEye III card allows the UPS to communicate with the Local Area Network via

Ethernet SNMP and HTTP (web).

13.2 Environmental Monitoring Device (EMD)

The EMD is an environmental monitoring device that provides remote monitoring of

temperature, humidity and other environmental conditions via standard web browser or network

management systems. The EMD provides automated events notification when temperature,

humidity or user defined dry contacts is out of configured tolerance.

13.3 Matching Battery Cabinets

The 1600XP can be combined with an External Matching Battery Cabinet for additional Battery

runtime. The matching battery cabinet comes with a DC breaker and a Anderson Style Connector

cable for easy setup. Up to two matching battery cabinets can be combined with the 1600XP.

Here are the battery runtimes when combined with one or two battery cabinets:

kVA

One/Two Cabinets

Unit Dimensions

Unit Weight

3.6

60/90 Minutes

26”x13”x27”

400 lbs.

6.0

35/60 Minutes

26”x13”x27”

400 lbs.

8.0

50/90 Minutes

34”x18”x38”

712 lbs.

10.0

40/70 Minutes

34”x18”x38”

712 lbs.

14.0

35/60 Minutes

34”x18”x38”

712 lbs.

18.0

24/45 Minutes

34”x18”x38”

712 lbs.

22.0

20/40 Minutes

34”x18”x38”

712 lbs.

14.0 1600XP Series is designed and manufactured in the USA.

Andere Handbücher für UNINTERRUPTIBLE POWER SYSTEM 1600XP

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