Town & Country Fireplaces TC54.LP02.C Bedienungsanleitung

061107-12 TC54.LP02.C 5056.4256.025

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

TC54

COUNTRY HOME

BURNER KIT

TC54.LP02.C

(PROPANE ONLY)

PART# TC54.LP02.C

INSTALLER: LEAVE THIS MANUAL WITH

APPLIANCE

CONSUMER: RETAIN THIS MANUAL FOR

FUTURE REFERENCE

061107-12 TC54.LP02.C

• BURNER ASSEMBLY

(including pilot,manifold and

ceramic bre ller pieces)

• LOG GRATE (including upper

burner and pilot assembly)

• LOG PACK

• EMBER MATERIAL (two bags)

• HARDWARE PACKAGE

1. Attach the lower burner assembly to the oor of the rebox with

two screws. (Fig. # 1)

2. Attach the manifold supply tube from the lower burner to the front

bulk head tting and tighten. (Fig. # 2) Ensure that there are no

leaks.

Fig. #1

Fig. #2

Package

Contents

Burner / Grate Installation

061107-12 TC54.LP02.C

3. Attach the pilot supply tube from the lower burner pilot to the

front bulk head tting and tighten. (Fig. # 3) Ensure there are no

leaks.

4. Attach spark electrode (ORANGE) and sensor leads from lower

burner pilot to the front electrical bulk head. ( Fig. # 4) (The spark

electrode connection has a red dot above it)

5. Position the grate and attach it to the oor with two screws located

behind the front legs. (Fig. # 5)

6. Attach the manifold supply tube from the upper burner to the

rear bulk head tting and tighten. (Fig. # 6) Ensure that there are

no leaks.

ORANGE WIRE

Fig. #3

Fig. #4

Fig. #5

Fig. #6

061107-12 TC54.LP02.C

8. Attach the pilot supply tube from the upper burner pilot to the

rear bulk head tting and tighten. (Fig. # 7) Ensure there are no

leaks.

9. Attach spark electrode (ORANGE) and sensor leads from upper

burner pilot to the rear electrical bulk head. (Fig. # 8) (The spark

electrode connection has a red dot above it)

A panel set must now be installed. See Installation and

Operating Instructions manual for details.

ORANGE WIRE

Fig. #7

Fig. #8

061107-12 TC54.LP02.C

1. Remove the plug from the pressure test port. The plug is located

between the right side lintel and rebox side.

(Fig. # 9 & 10)

2. Thread the extension test tting into the open test port.

(Fig. # 11)

3. Attach a pressure gauge onto the tting.

4. When testing is complete, shut off the gas, remove the tting

and replace the plug. Thread sealant will be required to ensure

a gas tight connection.

CORRECT GAS PRESSURE REQUIREMENT:

Supply Pressure Propane

Minimum 12.5” wc

Maximum 13.9” wc

Manifold Pressure

Maximum 11.0” wc

Minimum 5.5” wc

Note: To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

There are four ports on this replace the top two are connected to the rear burner

and the bottom two are to the front burner. Manifold pressures should be checked on

both to ensure they are correct.

Verify gas pressures with the replace lit and on the highest setting.

Fig. #10

Fig. #11

Fig. #9

REAR

FRONT

MANIFOLD PRESSURE

SUPPLY PRESSURE

MANIFOLD PRESSURE

Gas Pressure Check

061107-12 TC54.LP02.C

Before adding the ember material please ensure that the ceramic bre ller pieces are cor-

rectly located in the bunrer as per gure #12.

Two bags of ember material is shipped with the replace and need to be installed to ensure

optimum performance and ame appearance.

Pull apart the material into ember size pieces (approximately 1” squares) and gently place

them into the lower burner pan. Do not compress, leave it loose for best performance. Fill

the lower burner pan level with the top of the pan at rear, and gradually slope forward to the

rebox oor, covering both lower burner tubes. Place remaining ember material outside of

the burner pan as desired to cover-up gas lines and brackets.

Note: Ember material placement and amount will affect ame appearance. More ember

material results in lower ame height. Add or remove as needed until desired ame affect.

Ember Material Placement

GLOWING EMBERS

LOG GRATE

Fig. #13

Fig. #12

CERAMIC FIBRE

FILLER PIECES

Ember Material

061107-12 TC54.LP02.C

The logs are fragile, and should be handled with care. Unpack and inspect log set. There

should be a total of seven logs. Gas plumbing and vent connections should be completed

before proceeding.

Position the logs exactly as indicated by the following pictures. The three main logs have

holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do

not have holes or pins. They rest in position. Locate as per the diagrams (Fig. # 14-20)

Note: Improper placement of logs will cause sooting on internal parts and glass. The

logs may need to be repositioned slightly to avoid excessive ame impingement.

Fig. #14

Fig. #15

Fig. #16

Fig. #17

Log Set Assembly

061107-12 TC54.LP02.C

Fig. #18 Fig. #19

Fig. #20

061107-12 TC54.LP02.C

An air shutter on each of the burner tubes controls the primary combustion air to the gas

burner and is preset OPEN at the factory for propane fuel. Some adjustment may be nec-

essary to obtain desired ame. Evaluate ame appearance after the replace has reached

operating temperature. See Fig. #21 for proper ame pattern.

Caution: Burner area may be hot!

Turn off the replace and allow the unit to cool before proceeding.

To Adjust: (See Fig. # 22)

1. Open and remove window frame and set aside. See "Window

Frame Removal" section found in the Installation and Operating

Instructions manual.

2. Remove the logs and set aside.

3. Loosen the screw in the Primary Air Shutter.

4. Rotate the shutter to increase or decrease the amount of primary

air.

PRIMARY AIR SHUTTERS

The ame should be just orange and “lazy”. It should NEVER be set to create soot on internal

parts and glass.

Fig. #22

Fig. #21

Burner Flame Adjustment

061107-12 TC54.LP02.C

ITEM DESCRIPTION PART NO.

1 LOG GRATE ASSEMBLY .........................................................................................TC54.8181

2 LOWER BURNER ASSEMBLY...............................................................................TC54.90859

3 BURNER, TC54, REAR ......................................................................................... 5011.8302.B

4 FITTING, ORIFICE INLET...............................................................................................5019.21

5 ORIFICE (LP) #43.......................................................................................................... 5021.32

6 UPPER BURNER BRACKET ............................................................................................8187.5

7 1/2-14NPT BRASS LOCKNUT........................................................................................5021.01

9 FLEX, 1/2” LINE , DORMONT...................................................................................... 5019.223

10 FLEX, 1/4” LINE , DORMONT, 16” .............................................................................5019.225

11 PILOT ASSEMBLY...................................................................................................... 5005.025

12 FLEX, 1/4” LINE , DORMONT, 24”” ............................................................................5019.227

LOG SET, COMPLETE............................................................................................5098.74615

REAR, #1 (shown in g.#20).........................................................................5098.74615.1

RIGHT, #2 (shown in g.#20)........................................................................5098.74615.2

LEFT, #3 (shown in g.#20) ..........................................................................5098.74615.3

BOTTOM RIGHT, #4 (shown in g.#20) .......................................................5098.74615.4

BOTTOM CENTRE, #5 (shown in g.#20)....................................................5098.74615.5

BOTTOM LEFT, #6 (shown in g.#20)..........................................................5098.74615.6

MIDDLE, #7 (shown in g.#20) .....................................................................5098.74615.7

*Sold only in sets

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