Town & Country Fireplaces TC42 Bedienungsanleitung

TC42 OUTDOOR GAS

FIREPLACE INSTALLATION

AND OPERATING

INSTRUCTIONS

090816-40 TC42.CODE 5056.426OD

MODEL TC42.OD

SERIES C

MODULAR DIRECT VENT

OUTDOOR FIREPLACE

WARNING: If the information in these

instructions is not followed exactly, a ﬁre

or explosion may result causing property

damage, personal injury or death.

WARNING: Solid fuels should not be burned in

this appliance.

This appliance is only for use with the type of

gas indicated on the rating plate. This appli-

ance is not convertible for use with other

gases, unless a certiﬁed kit is used.

WARNING: Improper installation, adjusment,

alteration, service or maintenance can cause

injury or property damage. Read the installa-

tion, operating and maintenance instructions

thoroughly before installing or servicing this

equipment.

FOR YOUR SAFETY

Do not store or use gasoline or other

ﬂammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from

a neighbour’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier call

the ﬁre department.

Installation and service must be performed

by a qualiﬁed installer, service agency or the

gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

SERIAL #

WARNING: FOR OUTDOOR USE ONLY

Visit www.townandcountryﬁreplaces.net for the most recent version of this manual

Table of Contents

Caution ............................................................................ 3

Safety .............................................................................. 3

Important Note for the

Commonwealth of Massachusetts .................................. 4

This Fireplace Is Intended For Outdoor Use Only! .......... 5

Fireplace Dimensions ...................................................... 6

Minimum Clearances To Combustible Material ............... 6

Installation Requirements ................................................ 7

Window Frame Removal ................................................. 7

Top Standoffs .................................................................. 8

Locating The Fireplace .................................................... 8

Framing and Finishing ..................................................... 9

TC42 Steel Stud Framing Kit ......................................... 11

Assembly Instructions............................................. 11

Adjustable Lintel ............................................................ 13

Hearth Extension ........................................................... 14

Honeywell Control Valve Plumbing and Electrical ......... 15

Installation............................................................... 15

Gas Supply .................................................................... 16

Gas Pressure Check ...................................................... 16

Correct gas pressure requirement: ......................... 16

Propane Conversion ...................................................... 17

Venting ........................................................................... 18

Wall Termination Venting ............................................... 18

Wall opening:........................................................... 18

Wall thimble:............................................................ 19

Vent System Components ...................................... 19

Vent pipe: ................................................................ 20

Wall vent terminal:................................................... 20

Wall Termination Venting Chart ..................................... 21

Roof Termination Venting Chart ..................................... 22

Ceiling Opening:...................................................... 23

Ceiling Firestop: ...................................................... 23

Vent Pipe: ................................................................ 23

Roof Support Bracket: ............................................ 23

Roof Vent Terminal: ................................................. 24

Vent Terminal Clearance ................................................ 25

Roof Pitch Table ...................................................... 25

Vent Terminal Minimum Clearances .............................. 25

Vent Pipe Sealant .......................................................... 26

Vent Restrictor Adjustment ........................................... 27

Firebox Panels Installation ............................................ 28

Lighting Instructions ...................................................... 30

First Fire ......................................................................... 30

Maintenance .................................................................. 31

Glass Panel: ............................................................ 31

Annual Inspection: .................................................. 31

Periodically:............................................................. 31

Replacement Parts ........................................................ 32

Replacement Parts – Honeywell Control System .......... 33

Wiring Diagram .............................................................. 34

Wall Shield Ceiling Firestop Thimble.............................. 35

Wall Termination Kit ....................................................... 35

Roof Termination Kit ....................................................... 35

Vent Pipe Dimensions ................................................... 36

Vent Offset Chart ........................................................... 37

Rating Label Location ................................................... 38

TC42.CODE_090816-40

5056.426OD

FOR YOUR SAFETY - Do not install or operate your Town & Country ﬁreplace without ﬁrst reading and under-

standing this manual. Any installation or operational deviation from the following instructions voids the Town &

Country FireplacesTM Warranty and may prove hazardous.

This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during

any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of

paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and win-

dows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the

replace and to replace any part of the control system and any gas control which has been under water.

Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns

or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance.

Clothing or other ammable material should not be placed on or near the appliance.

Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a

hazardous condition.

Installation and repair should be done by a qualied service person. The appliance should be inspected before use and

at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from

carpeting, bedding material, etc.. It is imperative that control compartments, burners and circulating air passageways of

the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any

damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any

improper operation or installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.

TC42.CODE_090816-40 5056.426OD

Caution

Safety

We recommend that our gas

hearth products be installed and

serviced by professionals who are

certied in the United States by

the National Fireplace Institute®

(NFI) as NFI Gas Specialists

DANGER: If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open ame.

3. If odor continues, keep away

from the appliance and imme-

diately call your gas supplier

or re department.

WARNING: Do not store or use gasoline

or other ammable vapors and liquids

in the vicinity of this or any other

appliance.

DANGER: CARBON

MONOXIDE HAZARD

This appliance can produce carbon

monoxide which has no odor.

Using it in an enclosed space can kill

you. Never use this appliance in an

enclosed space such as a camper, tent,

car or home.

Important Note for the Commonwealth of Massachusetts

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential

purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet

above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor

level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired

carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal

vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the

installation of hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty

(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet

above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall

read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,

upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)

(a) 1 through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure

used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall

horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided

by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the

following requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

TC42.CODE_090816-40

5056.426OD

• The ﬁreplace must be located inside of a weatherproof enclosure.

• Flashing must be installed around the ﬁreplace opening in accordance with local building

codes in order to prevent moisture from entering the enclosure.

• A drip pan (not supplied with the unit) must be installed under the ﬁreplace and be provided

with a means of draining.

• Care must be taken to select materials and building practices which will protect the enclo-

sure and ﬁreplace from exposure to moisture.

This Fireplace Is Intended For Outdoor Use Only!

TC42.CODE_090816-40 5056.426OD

52 3/8

29 7/16

43 13/16

27 3/16

53 15/16

38 3/16

11 11/16

43 13/16

Variable

42 1/4

Variable

Figure 1: TC42C outdoor dimensions.

* MANTEL CLEARANCE

A 9”

B 6”

C 3”

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MANTEL CLEARANCE

CHART

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NON-COMBUSTIBLE

FINISH MATERIAL

SEE FIG #8

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,

ELECTRICAL WIRING OR GAS PLUMBING IN

THIS AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

Figure 2: Mantel clearances.

Minimum Clearances:

Side standoffs

.......................................................

0 in. (0 mm)

Back standoffs

......................................................

0 in. (0 mm)

Top standoffs

........................................................

0 in. (0 mm)

Bottom of appliance

..............................................

0 in. (0 mm)

Adjacent side wall

.................................................

4 in. (102 mm)

Ceiling to appliance

............................................

24 in. (610 mm)

*Mantel to appliance.............................See Figure #2

**Maximum Mantel extension ..............See Figure #2

Mantel support

......................................................

4 in. (102 mm)

Vertical vent pipe ..........................................1 3/4" in. (45 mm)

Horizontal Vent pipe (Top, sides and bottom)1 3/4" in. (45 mm)

24”

38 3/16”

4”

MANTEL

ADJACENT WALL

OR MANTEL

SUPPORT

CEILING

UNIT MAY BE RECESSED UP TO 6” WITH

NON-COMBUSTIBLE MASONRY TYPE MATERIAL

Figure 3: Clearances.

TC42.CODE_090816-40

5056.426OD

Fireplace Dimensions

Minimum Clearances To Combustible Material

Figure 4: Accessing door handle. Figure 5: Door handle exposed.

The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation

code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes.

Only qualiﬁed (licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.

Warning: Turn off the ﬁreplace, and allow ample time for the unit to cool before proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.

1. Remove the stainless steel trim (one piece).

2. Using a screwdriver or other similar object, push against the notch in the top of the latch and grab the bottom of the

latch handle as it protrudes. Lift handle until latch hook disengages. Repeat for other side while holding glass so it

does not tip out.

3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out

to disengage from its bottom track.

4. Place the window frame in a safe place to avoid damage.

5. Re-assemble in reverse order. Latch handle should snap into place and be ush with window frame when engaged

correctly.

TIP:

To ensure glass is properly latched, grasp the top left and right sides of the glass frame, under

moderate pressure it should pull forward and return to original position evenly on both sides.

TC42.CODE_090816-40 5056.426OD

Installation Requirements

Window Frame Removal

EXAMPLES OF COMMON LOCATIONS

SEE FIG 1 FOR DIMENSIONS

Figure 7: Common locations.

The top standoffs are shipped loose inside the replace and must be installed on top of the replace (Figure 6). Do this

once the replace is on site and in position.

In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a

corner, a built-in wall or a wall projection (Figure 7). Due to high temperatures, do not locate this replace in areas of high

trafc or near furniture or draperies.

The minimum clearances from the ﬁreplace to combustible surfaces must be adhered to and are shown in Figure

2 and Figure 3.

TOP STANDOFFS

Figure 6: Stand-offs.

TC42.CODE_090816-40

5056.426OD

Locating The Fireplace

Top Standoffs

Note: The ﬁreplace should be in

place and venting installed before

framing in or building an enclosure

around the unit.

The Town & Country replace must

be framed in as described below or

totally enclosed with non-combustible

material, such as facing brick.

Determine the total thickness of fac-

ing material to be used. A thickness

of 3/4" will allow the nishing surface

to be ush with the front of the unit.

If preferred, additional masonry type

non-combustible material can be

installed above and to the sides up to

6 inches proud of the appliance.

The nishing material must not inter-

fere with glass frame access.

A Steel Stud Framing Kit is supplied

with the replace and must be used

unless the replace is totally enclosed

with non-combustible material.

Assemble the framing kit as per the

instructions on page 11 & page

12 of this manual. Attach the steel

frame to the replace once the re-

place is in its nal position. Secure the

steel frame to the framing brackets on

each side of the unit. Ensure that the

studs are set back far enough to allow

for thickness of nishing surface.

The sides, back and top of the re-

place can be framed in up to the steel

studs and the replace standoffs

using conventional lumber. Consult

local building codes for specic

requirements.

Due to high temperatures, non-

combustible backer board, such as

cement board, calcium silicate board

(Figure 10) or its equivalent, must be

used to sheet in the front of the re-

place, extending 12" above and 5 1/2"

to the side of the framing edge bars

(Figure 9). Standard sheet rock (dry

wall) may be used beyond this. Taped

and mudded joints may crack due

to the elevated temperatures.

Fabricate and install appropriate ash-

ing to local building code.

Note: Installing unit without ashing

installed will void the warranty

Note: Provide proper drainage to

divert water underneath the unit

Chase Insulation: When installing this

replace against a non-insulated exte-

rior wall or chase, it is recommended

that the outer walls be insulated to

same degree as other exterior walls.

Do not place replace directly against

the insulation. Cover the insulation

and plastic vapour barrier with a solid

surface, such as dry wall (sheet rock).

Consult local codes. Do not insulate

or use plastic vapour barrier within the

framing kit.

CAUTION: See Figure 10 before

proceeding

IT IS HIGHLY RECOMENDED

THAT A FULL HEADER

BE INSTALLED ABOVE THE

METAL FRAMING KIT

ALL OTHER FRAMING CAN

BE DONE WITH CONVENTIONAL

LUMBER

NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,

INSULATION, PLASTIC VAPOR BARRIER OR GAS

PLUMBING WITHIN THE STEEL STUD FRAMING

STEEL STUD FRAMING KIT DIMENSIONS

(Supplied with ﬁreplace)

56 1/4”

53 3/4”

Figure 8: Framing kit dimensions.

TC42.CODE_090816-40 5056.426OD

Framing and Finishing

12”

5 1/2”

Non-combustible board detail

NON-COMBUSTIBLE

BOARD

Non-combustible materials

must extend 12” above and

5 1/2” to the sides of the

framing edges.

Figure 9: Non-combustible board allowances.

CALCIUM SILICATE

BOARD

If finishing the wall above the unit

with paint, the framing kit

shipped with the unit should be

discarded and full length metal

studs should be used instead to

finish and frame around the unit.

It is recommended to use full

sheets of calcium silicate board or

its equivalent.

Follow the manufacturers mount-

ing and finishing instructions

Figure 10: Calcium silicate board.

MAXIMUM FACING DEPTH

STEEL STUDS

NON-COMBUSTIBLE

MATERIAL

NON-COMBUSTIBLE

BOARD

Non-combustible recessed

installation detail

Figure 11: Non-combustible recessed installation.

54"

56 1/4”

62"

21 1/4”

30"

3/4"

56 1/4”

62"

26 1/8"

56 1/4”

12 5/8”

3/4"

Including Sheetrock

Minimum combustible

framing dimensions

87 11/16”

Note: Fireplace should be in its ﬁnal location before framing.

Figure 12: Minimum combustible framing dimensions.

TC42.CODE_090816-40

5056.426OD

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