Town & Country Fireplaces TCWS38 Bedienungsanleitung

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

200916-12 TCWS_38NG03D2 5056.425233D

TCWS38

BLACK DIAMOND

BURNER KIT

INSTALLATION

INSTRUCTIONS

PART#TCWS38.NG03D2

For TCWS38 Series D

Fireplaces

These instructions are supplementary to the

Installation and Operating Instructions supplied with

the ﬁreplace and should be kept together. Refer

to the Installation and Operating Instructions for

proper gas supply, safety requirements and operat-

ing instructions.

Visit www.townandcountryﬁreplaces.net for the most recent version of this manual

2 Burner assemblies

1 Burner tray

Instructions and

hardware pack

1 Bag glass media

TCWS38_NG03D2_200916-12

Contents of Package

5056.425233D

Figure 1: Burner installation. Figure 2: Burner tray installation.

Figure 3: Attaching pilot. Figure 4: Securing burner tray to manifold.

TCWS38_NG03D2_200916-12

Black Diamond Burner Installation

If converting to propane see conversion instructions on page 5 before proceeding.

Install panels according to the TCWS.38D Installation and Operating manual prior to burner installation.

Burner Shutter Settings Note:

NOTE: check air shutter for correct fuel setting before proceeding

further. Both burner shutters are to be set the same, fully closed for

natural gas. 1/8” open for LP. See Figure 11 for adjustment.

CAUTION: The burners should be tightly butted up against each

other at the center to ensure correct operation.

1. Install the right burner by tipping into location trough and slipping the venturi tube over the orice.

Repeat with left burner (Figure 1). See Burner shutter settings note at the bottom of this page to check

that the burner shutters are set properly for natural gas or propane gas.

2. Tilt burner tray length-wise and insert into the rebox (Figure 2).

3. Attach pilot to burner tray. 2 screws (Figure 3).

4. Secure the burner tray to the manifold brackets with 6 screws (Figure 4).

35056.425233D

NOTE: Too much glass media will cause sooting and improper ﬂame pattern.

Figure 5: Applying glass media. Figure 6: Installing front porcelain trim.

Long vertical edge faces the front of the replace

Figure 7: Front porcelain trim prole.

TCWS38_NG03D2_200916-12

5. Place glass media into the burner tray and brush smooth so that a very light layer covers the burners

(Figure 5)

6. Place the front porcelain trim so that it rests on the front shelf of the rebox and is snug against the rebox

frame.

Note: The panel set pictured above comes with a front and a rear porcelain panel (Figure 6).

However, the Black Diamond Burner Kit does not require that the rear porcelain panel be used. It

should be discarded instead.

Ensure that the wide edge of the trim is against the rebox frame (Figure 7).

5056.425233D

1. If installed remove the glass media from the burners.

2. If installed remove the burner tray from the manifold brackets and pilot (Figure 8).

3. Remove burners

4. Using a 1/2” wrench, undo the natural gas burner orice, (marked 2.55mm). Apply a small amount of pipe

joint compound to the threads of the propane burner orice (marked 1.52mm) to ensure a good seal,

before screwing it into the tting (Figure 10).

Figure 8: Removing burner tray. Figure 10: Installing the orice.

TCWS38_NG03D2_200916-12

WARNING

This conversion kit shall be installed by a qualiﬁed service agency in accordance with the manufac-

turer's instructions and all applicable codes and requirements of the authority having jurisdiction.

If the information in these instructions is not followed exactly, a ﬁre, explosion or production of car-

bon monoxide may result causing property damage, personal injury or loss of life.

The qualiﬁed service agency is responsible for the proper installation of this kit.

The installation is not proper and complete until the operation of the converted appliance is checked

as speciﬁed in the manufacturer's instructions supplied with the kit.

If the unit is to be used with propane convert as follows using the components supplied with this burner.

Caution: Factory supplied components must be used to ensure correct input. After conversion conﬁrm

proper manifold pressure.

CAUTION: The gas supply and electrical power shall be shut off before proceeding with the conversion.

Propane Conversion

Figure 9: Main burner orices

(1.52mm) (5021.85).

55056.425233D

Fig #24

For complete valve conversion installation instructions, refer to

the instruction book included in the SIT conversion kit.

Figure 13: Band in natural gas

position.

HOLE

Figure 14: Band in propane gas

position.

Figure 15: Propane conversion label. Figure 16: Valve access cover.

5. Loosen the primary air shutter screw, open shutter to give a gap of 1/8” (0.125”) and re-tighten. Repeat

on other burner (Figure 11). Shutters are fully closed for natural gas and are 1/8” open for propane gas.

6. With a 7/16” wrench loosen, but don’t remove the pilot head on the pilot assembly (Figure 12).

7. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing (Figure 14).

Retighten pilot head. Figure 13 shows NG position. Figure 14 shows LP position (Hole visible in band).

8. Fill in the date and the name of the person who performed the conversion in the white area on the conver-

sion label (Figure 15). Peel off the protective backing and apply the conversion label directly over the gas

specications on the rating label.

9. Re-attach the access panel to the side of the rebox with the screws previously removed (Figure 16).

10. If the burner was removed in previous steps replace in reverse order or return to installation process -

“Black Diamond Burner Installation” on page 3.

Figure 11: Adjusting air shutter for

propane gas.

Figure 12: Loosening the pilot

head.

TCWS38_NG03D2_200916-12

WARNING: The access panel including gasket must be reinstalled after conversion/

installation or servicing has been completed. Failure to do so will cause overheating

and premature failure of the control system.

5056.425233D

Figure 17: Removing the plug. Figure 18: Inserting the extension.

Supply

Pressure

Manifold

Pressure

Figure 19: Adjustment manifolds.

TCWS38_NG03D2_200916-12

1. Remove the plug from the manifold test port. The plug is located between the right side lintel and rebox

side (Figure 17), (Bottom port).

2. Thread the extension test tting into the open port (Figure 18).

3. Attach a pressure gauge onto the tting.

4. When testing is complete shut off the gas, remove the tting and replace the plug. Thread sealant will be

required to ensure a gas tight connection.

Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply

pressure test port or manifold pressure test port.

Verify gas pressures with the ﬁreplace lit and on the highest setting.

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.5" WC 10" WC

Minimum 1.6" WC 6.4" WC

Gas Pressure Check

75056.425233D

Figure 20: Example of a desirable ame pattern.

TCWS38_NG03D2_200916-12

The air shutter on the burner tube controls the primary combustion air. It is set to the closed position at the

factory for natural gas fuel (1/8” open for propane gas). Some adjustment may be necessary to obtain desired

ame and to eliminate carbon deposits. Evaluate ame appearance after the replace has reached operating

temperature. See Figure 20 for proper ame pattern.

Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long, dark

and stringy. The shutter may also be opened to lessen the ame height.

NOTE:

Proper air shutter setting is required.

The ﬂame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts

and window glass. Allow the ﬁreplace to run for 30 minutes before evaluating ﬂame appearance.

Burner Flame Adjustment

5056.425233D

NOT SHOWN

TCWS38_NG03D2_200916-12

ITEM DESCRIPTION............................................................PART NO.

#1 BLACK DIAMOND BURNER .........................TCWS.38NG03D2

#2 GLASS MEDIA...................................................... TCRP.501201

#3 PROPANE CONVERSION KIT ........................ TCWS.38DLPKIT

(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)

Replacement Parts

95056.425233D

TCWS38_NG03D2_200916-12

5056.425233D

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