Turck NCLS Series Bedienungsanleitung

Your Global Automation Partner

Instructions for Use

NCLS…

Limit Level Sensor

2Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

V01.01 | 2022/06 3

Contents

1 About These Instructions.................................................................................................................. 5

1.1 Target groups................................................................................................................... 5

1.2 Explanation of symbols used ........................................................................................ 5

1.3 Other documents ............................................................................................................ 5

1.4 Feedback about these instructions.............................................................................. 5

2 Notes on the product.........................................................................................................................6

2.1 Product identification..................................................................................................... 6

2.2 Scope of delivery ............................................................................................................. 6

2.3 Turck service..................................................................................................................... 6

3 For your safety .................................................................................................................................... 7

3.1 Intended use..................................................................................................................... 7

3.2 General safety instructions............................................................................................7

4 Product description............................................................................................................................ 8

4.1 Device overview .............................................................................................................. 8

4.2 Properties and features.................................................................................................. 8

4.3 Operating principle......................................................................................................... 8

4.4 Functions and operating modes ..................................................................................8

4.5 Technical accessories...................................................................................................... 9

4.5.1 Mounting accessories..................................................................................................................... 9

4.5.2 Connection accessories ...............................................................................................................10

5 Installing.............................................................................................................................................11

5.1 General mounting instructions ..................................................................................11

5.2 Mounting the sensor with the process adapter ......................................................12

5.3 Mounting the sensor in hygienic applications according to EHEDG...................12

5.3.1 Installing the welding adapter..................................................................................................13

6 Connection.........................................................................................................................................14

6.1 Wiring diagrams ............................................................................................................14

7 Commissioning .................................................................................................................................15

8 Operation ...........................................................................................................................................16

8.1 LEDs..................................................................................................................................16

9 Setting ................................................................................................................................................17

10 Troubleshooting ...............................................................................................................................18

11 Maintenance......................................................................................................................................19

12 Repair..................................................................................................................................................19

12.1 Returning devices..........................................................................................................19

13 Disposal ..............................................................................................................................................19

14 Technical data ...................................................................................................................................20

15 Turck subsidiaries — contact information ..................................................................................22

Contents

4Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

V01.01 | 2022/06 5

1 About These Instructions

These instructions for use describe the structure, functions and the use of the product and will

help you to operate the product as intended. Read these instructions carefully before using the

product. This is to avoid possible damage to persons, property or the device. Retain the instruc-

tions for future use during the service life of the product. If the product is passed on, pass on

these instructions as well.

1.1 Target groups

These instructions are aimed at qualified personal and must be carefully read by anyone

mounting, commissioning, operating, maintaining, dismantling or disposing of the device.

1.2 Explanation of symbols used

The following symbols are used in these instructions:

DANGER

DANGER indicates a dangerous situation with high risk of death or severe injury if

not avoided.

WARNING

WARNING indicates a dangerous situation with medium risk of death or severe in-

jury if not avoided.

CAUTION

CAUTION indicates a dangerous situation of medium risk which may result in minor

or moderate injury if not avoided.

NOTICE

NOTICE indicates a situation which may lead to property damage if not avoided.

NOTE

NOTE indicates tips, recommendations and useful information on specific actions

and facts. The notes simplify your work and help you to avoid additional work.

uCALL TO ACTION

This symbol denotes actions that the user must carry out.

aRESULTS OF ACTION

This symbol denotes relevant results of actions.

1.3 Other documents

Besides this document, the following material can be found on the Internet at www.turck.com:

nData sheet

nDeclarations of conformity (current versions)

nCommissioning manual IO-Link devices

nIO-Link parameters manual

nApprovals

1.4 Feedback about these instructions

We make every effort to ensure that these instructions are as informative and as clear as pos-

sible. If you have any suggestions for improving the design or if some information is missing in

the document, please send your suggestions to [email protected].

Notes on the product

Turck service

6Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

2 Notes on the product

2.1 Product identification

These instructions apply to the following limit level sensors:

nNCLS-30-UP6X-H1141

nNCLS-30-UN6X-H1141

2.2 Scope of delivery

The scope of delivery includes:

nCapacitive Limit Level Sensor

nQuick Start Guide

2.3 Turck service

Turck supports you with your projects, from initial analysis to the commissioning of your applic-

ation. The Turck product database under www.turck.com contains software tools for program-

ming, configuration or commissioning, data sheets and CAD files in numerous export formats.

The contact details of Turck subsidiaries worldwide can be found on p. [}22].

V01.01 | 2022/06 7

3 For your safety

The product is designed according to state-of-the-art technology. However, residual risks still

exist. Observe the following warnings and safety notices to prevent damage to persons and

property. Turck accepts no liability for damage caused by failure to observe these warning and

safety notices.

3.1 Intended use

The capacitive limit level sensors from the NCLS product series monitor the filling level of differ-

ent types of media (liquid, viscous, granular, powder form) in containers and pipes by creating

contact with the media. The hygienic process connection, the PEEK sensor tip, the stainless

steel housing and the M12 connector allow the limit level sensor to be used in various applica-

tions, including applications in the food and pharmaceutical industries. The device can be ex-

posed to process temperatures of between 0…100 °C (130 °C < 1 h) and a process pressure of

up to 1 bar.

The devices may only be used as described in these instructions. Any other use is not in accord-

ance with the intended use. Turck accepts no liability for any resulting damage.

3.2 General safety instructions

nThe device meets the EMC requirements for industrial areas. When used in residential areas,

take measures to avoid radio interference.

nThe device may only be assembled, installed, operated, parameterized and maintained by

professionally-trained personnel.

nThe device may only be used in accordance with applicable national and international regu-

lations, standards and laws.

nThe devices may only be used in metal containers. When used in non-metallic containers,

measures must be taken to meet the requirements of the EMC Directive 2014/30/EU.

nThe maximum permissible values for process pressure and process temperature must not be

exceeded.

Product description

Functions and operating modes

8Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

4 Product description

The capacitive limit level sensors of the NCLS series are contained in a stainless steel housing

with a PEEK sensor tip. The devices are provided with a metal M12 male connector for connect-

ing the sensor cable. An IO-Link interface is provided for setting and operating the devices. The

devices are provided with two outputs that can be set independently of each other. Output 1

can be used as a switching output or in IO-Link mode as required.

4.1 Device overview

mm [Inch]

31.2 [1.23]

47.2 [1.96]

94.8 [3.73]

Ø 21.6 [0.85]Ø 18 [0.71] 22/7

G1/2 M12 × 1

Fig.1: Dimensions

4.2 Properties and features

nMedia-contacting detection of limit levels in tanks and pipes

nDetection of different substances (liquid, viscous, granular, powder form)

nHygienic PEEK sensor tip, CIP/SIP-compatible

nCertified by EHEDG

nHighly visible ring LED

n12…32 VDC, < 1 W power consumption

nTwo digital outputs, separately adjustable as NO contact or NC contact

nPNP, NPN or push-pull, switchable

nIO-Link for parameterization and process values

nProcess connection G1/2” male thread, hygienic (in combination with Turck adapters)

n4-pin connector device, M12×1

4.3 Operating principle

Capacitive sensors measure wear-free metallic (electrically conductive) and non-metallic (elec-

trically non-conductive) objects. When in direct contact with the media, the NCLS limit level

sensors are able to detect and differentiate different substances in liquid, viscous, granular or

powder form. Typical application areas are the detection of limit levels (max./min.) and changes

in media in tanks and pipes.

4.4 Functions and operating modes

The NCLS limit level sensor operates on the basis of the capacitive measurement principle.

When immersed, the active surface of the switch detects whether the medium is present or not.

The device is also able to differentiate between different media. The limit level sensor is

equipped with two parametrizable switching outputs. One of the switching outputs can be

used as an IO-Link interface, thus enabling direct access to the process values and parameters

of the device during normal operation. The device can only be parameterized via IO-Link.

V01.01 | 2022/06 9

4.5 Technical accessories

4.5.1 Mounting accessories

Dimension drawing Type ID Description

Ø 16 [0.63] G1/2

Ø 30 [1.18]

34 [1.34]

20 [0.79]

NCLS-WA0 100004429 Process adapter, cylindrical welding sleeve without

control bore for capacitive NCLS limit level sensors,

suitable for hygienic applications, material 316L, max.

temperature 140°C

Ø 16 [0.63] G1/2

Ø 30 [1.18]

34 [1.34]

15 [0.59]

Ø 3.4 [0.13]

NCLS-WA1 100004430 Process adapter, cylindrical welding sleeve with con-

trol bore for capacitive NCLS limit level sensors, suit-

able for hygienic applications, material 316L, max.

temperature 140°C

Ø 16

[0.63] G1/2

Ø 29 [1.14]

35.5 [1.40]

20 [0.79]

1.5 [0.06]

Ø 26

[1.02]

NCLS-WA2 100004431 Process adapter, cylindrical welding sleeve without

control bore for capacitive NCLS limit level sensors,

suitable for hygienic applications, material 316L, max.

temperature 140°C

Ø 16

[0.63] G1/2

Ø 30 [1.18]

34 [1.34]

20 [0.79]

[1.38]

NCLS-WA4 100004432 Process adapter, ball sleeve without control bore for

NCLS capacitive limit level sensors, suitable for hy-

gienic applications, material 316L, max. temperature

140°C

Ø 16

[0.63] G1/2

Ø 30 [1.18]

34 [1.34]

20 [0.79]

Ø 45

[1.77]

10 [0.39]

35°

NCLS-WA7 100004433 Process adapter, welding sleeve with collar for capa-

citive NCLS limit level sensors, suitable for hygienic

applications, material 316L, max. temperature 140°C

Ø 68

[2.68]

Ø 16

[0.63] G1/2

Ø 30

[1.18]

34 [1.34]

Ø 71

[2.80]

Ø 84

[3.31]

12.3 [0.48]

15 [0.59]

NCLS-VA 100004434 Process adapter, Varivent DN50 for NCLS capacitive

limit level sensors, suitable for hygienic applications,

material 316L, max. temperature 140°C

Product description

Technical accessories

10 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

Dimension drawing Type ID Description

Ø 68 [2.68]

Ø 16 [0.63] G1/2

Ø 30 [1.18]

15 [0.59]

23 [0.90]

34 [1.34]

20 [0.79]

NCLS-DF50 100004435 Process adapter, DN50 dairy screw connection for

NCLS capacitive limit level sensors, suitable for hy-

gienic applications, material 316L, max. temperature

140°C

Ø 64 [2.52]

Ø 16 [0.63] G1/2

Ø 30 [1.18]

34 [1.34]

20 [0.79]

NCLS-TC50 100004436 Process adapter, DN50 Triclamp for NCLS capacitive

limit level sensors, suitable for hygienic applications,

material 316L, max. temperature 140°C

4.5.2 Connection accessories

In addition to the above connection cables, Turck also offers other cable types for specific ap-

plications with the correct terminals for the device. More information on this is available from

the Turck product database at www.turck.de/products in the Connectivity area.

Dimension drawing Type ID Description

11.5

ø 15

M12 x 1

RKC4.4T-2/TEL 6625013 Connection cable, M12 female connector, straight,

4-pin, cable length: 2 m, jacket material: PVC, black;

cULus approval

14 ø 16.2

48.5

M12 x 1

RKC4.4T-P7X2-2/TEL 6626162 Connection cable, M12 female connector, straight,

4-pin, 2 LEDs, cable length: 2 m, jacket material: PVC,

black; cULus approval

RKC4.4T-P7X2-2/TXL 6626795 Connection cable, M12 female connector, straight,

4-pin, 2 LEDs, cable length: 2 m, jacket material: PUR,

black; cULus approval

11.5

ø 15

M12 x 1

RKCV4.4T-2/TXL 6627544 Connection cable, M12 female connector, straight,

4-pin, cable length: 2 m, jacket material: PUR, black;

stainless steel coupling nut; cULus approval

11.5

ø 15

M12 x 1

RKC4.4T-2/TXL1001 6628825 Connection cable, M12 female connector, straight,

4-pin, cable length: 2 m, protective jacket material:

Aramid fibers, yellow; temperature peak: 200°C

M12 x 1

RKH4.4-2/TFE 6934473 Connection cable, M12 female connector, straight,

4-pin, stainless steel coupling nut, cable length: 2 m,

jacket material: PVC, gray; temperature range:

-25…+80°C

RKH4.4-2/TFG 6933086 Connection cable, M12 female connector, straight,

4-pin, stainless steel coupling nut, cable length: 2 m,

jacket material: TPE, gray; temperature range:

-40… +105°C

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