Tyco Electronics 9-1478246-0 Bedienungsanleitung

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names might be trademarks of their respective owners.

Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

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LOC B

Hex Crimp Die Assembly

9-1478246-0 (used in the SDE-SA

Hand Tool Assembly) 408-8697

01 OCT 10 Rev B

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

This instruction sheet covers the use and maintenance

of Hex Crimping Die 9-1478246-0 (in their various

configurations - denoted by the dash number following

the base part number), used in Hand Tool Frame

9-1478240-0. The die crimps plug connectors onto

coaxial cable. See Figure 1 for a list of the cable sizes

the die set can crimp.

This tool was designed primarily for GREENPAR

connectors.

Reason for revision may be found in Section 8,

REVISION SUMMARY.

All dimensions are in millimeters [with inches in

brackets].

2. DESCRIPTION

Each die assembly consists of a nest die and an anvil

die. When closed, the dies form three crimping

chambers which crimp the center contact and ferrule

of the connector onto the coaxial cable. Each die is

held in the tool by a single screw.

3. DIE INSTALLATION

1. Close the tool handles until the ratchet

releases and then allow them to open fully.

2. See Figure 1 for normal orientation of the dies.

Insert the dies inside the tool jaws and align the

retaining screw holes.

3. Thread the retaining screws into the holes and

carefully close the tool handles. Tighten the

screws with the appropriate hex wrench

NOTE

Stationary Jaw

Nest Die

Anvil Die

Die Assembly

9-1478246-0

Moving Jaw

SDE-SA Hand Tool

Frame 9-1478240-0

GREENPAR is a trademark of GREENPAR Limited Company. Essex, England

Downloaded from Arrow.com.

408-8697

2of 3

Rev B

Figure 2

4. CRIMPING PROCEDURE

4.1. Center Contact

1. Prepare the connector and the cable

according to the instructions packaged with the

connector.

2. Slide the center contact onto the center

conductor of the cable; then insert the contact

assembly into the center contact crimp section of

the die. See figure 3.

Figure 3

Make sure that the flange on the end of the center

contact butts against the crimping die. See

Figure 3.

3. Crimp the center contact by holding the cable

in place; then close the tool handles until the

ratchet releases.

4.2. Ferrule

1. Insert the crimped center contact into the

connector body until the cable dielectric butts

against the dielectric inside of the connector

body. The flared braid will then fit around the

support sleeve of the connector body.

2. Slide the ferrule forward over the braid until

the ferrule butts against the shoulder on the

connector body.

3. .Place the ferrule on the anvil of the die

assembly so that the shoulder on the connector

body is butted against the die. See Figure 4.

Figure 4

4. Holding the assembly in place, close the tool

handles until the ratchet releases.

5. INSPECTION

5.1. Visual Inspection

Inspection of the crimping dies should be made on a

regular basis to ensure that they have not become

worn or damaged. Inspect the crimp sections for

flattened, chipped, worn, or broken areas. If damage

or abnormal wear is evident, the dies must be

replaced. Refer to Section 7, PARTS

REPLACEMENT.

5.2. Measuring Die Opening

The die assembly will perform correctly as long as:

•the product specified is correct for the

application,

•the specific die assembly is used,

•the die assembly has been measured to ensure

that the openings are correct, and

Insert Center Contact

Into Partially Closed

Crimping Dies

Center Contact

Slipped Over

Center Conductor

Ferrule

(Ref)

Flange on End

of Contact

Crimping

Die

Flange on end of Center

Contact Butts Against Die

NOTE

Crimping Ferrule

Crimping

Die (Ref Shoulder on

Connector Body

Butts Against Die

Typical RF

Connector

(Ref)

Ferrule on Anvil

of Crimping Die

Downloaded from Arrow.com.Downloaded from Arrow.com.

408-8697

3of 3

Rev B

•the tool has been adjusted correctly.

Figure 5 provides information on die opening sizes.

Figure 5

5.3. Ratchet Adjustment

The tool frame assembly ratchet mechanism features

an adjustment wheel with nine settings. The

adjustment wheel controls the amount of handle

pressure exerted on the tool jaws and crimping dies

during crimping. If the crimp is not acceptable, adjust

the ratchet as follows:

1. Remove the screw at the ratchet adjustment

wheel so that the wheel can be rotated.

2. f the crimp is too loose, turn the wheel to a

higher notch. If the crimp is too tight, move the

wheel to a lower notch.

3. Replace and tighten the screw at the ratchet

adjustment wheel.

If the crimp cannot be made to conform to the

dimensions provided in the appropriate product

application specification, the tool and/or dies are

defective and must be replaced.

Other dies that crimp GREENPAR connectors

series may be used in this tool; however, the

ratchet adjustment wheel may require adjustment

to achieve acceptable crimp height.

6. DAMAGED CONTACTS AND FERRULES

Damaged contacts or ferrules may NOT be used.

If a center contact or ferrule is damaged during the

crimping operation, it must be replaced with a new

one.

7. PARTS REPLACEMENT

If the dies are damaged or worn excessively, they

must be replaced. Order replacement dies through

your TE representative, or call 1-800-526-5142, or

send a facsimile of your purchase order to 1-717-986-

7605, or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

8. REVISION SUMMARY

Since the previous release the TE logo has been

applied.

5.50±0,10

[.217±.004

2,60±0.10

[.102±.004] 10.80±0.10

[.425±.004]

10.16

[.400}

NOTE

CAUTION

Downloaded from Arrow.com.Downloaded from Arrow.com.Downloaded from Arrow.com.

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