Tyco Electronics SDE PEW-12 Bedienungsanleitung

Instruction Sheet

SDE PEW-12 Commercial

Hand Tool Assembly 2063500-1 408-10281

LOC B

of 4

2009 Tyco Electronics Corporation, Harrisburg, A

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

RODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

02 MAR 09 Rev A

with Die Assembly 2063500-2

PROPER USE GUIDELINES

CumulativeTraumaDisorderscanresultfromthe prolongeduseofmanually poweredhandtools.Hand toolsareintendedfor occasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Handle

Emergency

Ratchet

Release

Die Retaining

Screws

Ratchet Adjustment

Wheel

Moving

Jaw

Die Set

2063195-2

Nut

Stationary

Jaw

Anvil (Lower)

Wire Die

Wire Crimper

(Upper Die)

Insulation Crimper

(Upper Die)

Anvil (Lower)

Insulation Die

Terminal Support

ins

Slotted Spring

ins

DIE CONTACT WIRE SIZE

INSULATION

ASSEMBLY PART NO. mm2AWG] SIZE STRIP LENGTH

2063500-2 1600961-[ ] 2.0-3.4 [14-12] 3.05-4.47 [.120-.176] 5.97-6.73 [.235-.265]

Figure 1

1. INTRODUCTION

Dime sio s i this i structio sheet are i

millimeters with [i ches i brackets]. Figures a d

illustratio s are for refere ce o ly a d are ot

draw to scale.

SDE PEW–12 Commercial Hand Tool Assembly

2063500–1 consists of SDE PEW–12 Frame

Assembly 9–1478240–0 (Instruction Sheet 408–8851)

and die set assembly 2063500–2. See Figure 1. The

tool is used to crimp terminal numbers provided in the

table in Figure 1.

2. DESCRIPTION

The tool frame features two jaws, a handle, ratchet

adjustment wheel, and an emergency ratchet release.

The die set consists of an indenter (upper die) and an

anvil (lower die). The tool frame holds a die assembly

with two crimping chambers. See Figure 1. Die

retaining screws are used to secure the dies in the

tool frame.

The tool features a ratchet and an adjustment wheel

with a range of settings. The ratchet ensures that the

tool has completed the cycle and will not release until

the handles have been FULLY closed, unless the

emergency ratchet release is rotated to manually

release the ratchet. The adjustment wheel controls

the amount of handle pressure exerted on the dies

during the crimping procedure.

The dies bottom before the ratchet releases. This

feature e sures maximum te sile performa ce of

the crimp. DO NOT re-adjust the ratchet.

NOTE

CAUTION

408-10281

SDE PEW-12 Commercial Hand ool Assembly 2063500-1

Rev

o 4 Tyco Electronics Corporation

3. INS ALLA ION AND REMOVAL OF DIE SE

AND LOCA OR ASSEMBLY

(Figure 1)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the wire anvil so that the chamfered side

and the marked surfaces face outward, when

mounted in the moving jaw of the tool frame.

3. Insert the short die retaining screw through the

jaw and through the anvil die, and tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

4. Place the wire crimper so that the chamfered

side and the marked surface face outward, when

mounted in the stationary jaw of the tool frame.

5. Insert the long die retaining screw through the

jaw and through the crimper die, and tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

6. Carefully close the tool handles, making sure

that the anvil and crimper align properly. Continue

closing the tool handles until the ratchet in the tool

frame has engaged sufficiently to hold the anvil

and crimper in place, then tighten both die retaining

screws.

7. Place the nut onto the end of the long screw and

tighten the nut enough to hold the terminal support

in place.

8. To disassemble, close the tool handles until the

ratchet releases, remove the nut, terminal support,

the two die retaining screws, and slide the anvil

and crimper out of the tool jaws.

T e ratc et as detents wit audible clicks" as

t e andles are closed. T e ratc et releases on

t e sixt click".

4. CRIMPING PROCEDURE

T is tool is provided wit a crimp adjustment

feature. Initially, t e crimp eig t s ould be

verified as specified in Figure 3. Refer to

Section 5, CRIMP HEIGHT INSPECTION, and

Section 6, CRIMP HEIGHT ADJUSTMENT, to

verify crimp eig t before using t e tool to crimp

desired contacts and wire sizes.

Refer to the table in Figure 1 and select wire of the

specified size and insulation diameter. Strip the wire

to the length indicated in Figure 1, taking care not to

nick or cut wire strands. Select an applicable contact

and identify the appropriate crimp section according

to the wire size markings on the tool. Refer to

Figure 2 and proceed as follows:

Figure 2

Wire

Contact

Support

Back o Tool

(Wire Side)

1. Hold the tool so that the back (wire side) is

facing you. Squeeze tool handles together and

allow them to open fully.

2. Holding the contact by the mating end, insert the

contact through the front of the tool and into the

appropriate crimp section.

Position Point on

Center o Wire

Barrel Opposite

Seam

Modi ied Anvil

A"

WIRE SIZE

MAX

mm2[AWG]

CRIMP SEC ION

(WIRE SIZE

MARKINGS)

CRIMP HEIGH

DIMENSION A"

3.4 [12] 2.0-3.4 2.54 +0.05 [.100 +.002]

Figure 3

3. Position the contact so that the mating end of

the contact is on the terminal support side of the

tool, and so that the open “U” of the wire barrel

faces the top of the tool. Place the contact up into

the nest so that the wire barrel is centered on the

wire crimper.

Make sure t at bot sides of t e wire barrel are

started evenly into t e crimping section. Do NOT

attempt to crimp an improperly positioned

contact.

NO E

CAU ION

408-10281

SDE PE -12 Commercial Hand Tool Assembly 2063500-1

of 4Rev

Tyco Electronics Corporation

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of a micrometer with

a modified anvil. Tyco Electronics recommends the

modified micrometer (Crimp Height Comparator

RS–1019–5LP) which may be purchased from:

ShearerIndustrialSupplyCo.

717–767–7575 or VALCO

610–691–3205

Proceed as follows:

1. Refer to Figure 1 and select a wire (maximum

size) for each crimp section listed.

2. Refer to Section 4, CRIMPING PROCEDURE,

and crimp the contact(s) accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height listed in Figure 3. If the

crimp height conforms to that shown in the table,

the tool is considered dimensionally correct. If not,

the tool must be adjusted. Refer to Section 6,

CRIMP HEIGHT ADJUSTMENT.

Damaged product should not be used. If a

damaged contact is evident, it should be

replaced. Contacts must not be re-terminated.

6. CRIMP HEIGHT ADJUSTMENT

Although the ratchet is preset prior to shipment, it is

important to verify the crimp height using a

micrometer or caliper. General use and subsequent

wear may cause the tool to go out of adjustment. It is

recommended that crimp height be inspected, and the

ratchet be adjusted, if necessary, on a regular basis.

Refer to Figure 4, and proceed as follows:

Figure 4

Ratchet Adjustment Wheel

Adjustment

Screw

1. If the crimp height is larger than recommended,

remove the ratchet wheel adjustment screw and

rotate the adjustment wheel counterclockwise (+)

to a higher setting. Reinstall the screw. Repeat as

required.

2. If the crimp height is smaller than

recommended, remove the ratchet wheel

adjustment screw and rotate the adjustment wheel

clockwise (–) to a lower setting. Reinstall the

screw. Repeat as required.

3. If the crimp cannot be made to conform to the

recommended crimp height, the tool or die set

must be replaced. See Section 8,

REPLACEMENT.

7. MAINTENANCE AND INSPECTION

7.1. Daily Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint–free

cloth. DO NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die retaining screws

are properly secured.

3. When the tool is not in use, keep the handles

closed to prevent objects from becoming lodged in

the dies. Store the tool in a clean, dry area.

4. Remove all lubrication and accumulated film

from the dies by immersing the dies in a suitable

commercial degreaser.

7.2. Inspection

Close the tool handles until the ratchet releases, and

then allow them to quickly open freely. If they do not

open quickly and fully, the spring is defective. See

Section 8, REPLACEMENT.

8. REPLACEMENT

Order replacements through your representative, or

call 1–800–526–5142, or send a facsimile of your

purchase order to 717–986–7605, or write to:

CUSTOMER SERVICE (038–035)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

9. REVISION SUMMARY

Initial release of document

CAUTION

408-10281

SDE PEW-12 Commercial Hand Tool Assembl 2063500-1

Rev

of 4 Tyco Electronics Corporation

Figure 5

Pro-Crimper Han Tool 354940-1

(Instruction Sheet 408-9930) SDE PEW-12 Han Tool 9-1478240-0

(Instruction Sheet 408-8851)

SDE Bench Terminator 1490076-2

(Customer Manual 409-10052) 626 A apter 679304-1

(Instruction Sheet 408-4070)

Battery Tool (Shoul ere Die) 1725837-1, -2

(Customer Manual 409-10053) Battery Tool (Pin Die) 1213890-1, -2

(Customer Manual 409-10065)

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