Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III Hand

Tool Assembly 58630-1 408-4453

LOC B

of 4

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLI G ASSISTA CE CE TER 1-800-722-1111

PRODUCT I FORMATIO 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

27 AUG 08 Rev A

with Die Assembly 58630-2

PROPER SE G IDELINES

CumulativeTraumaDisorderscanresultfromtheprolongeduse ofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

The PRO-CRIMPER III Hand Tool is a Commercial" grade tool and is

designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 application specification, but may not comply with other

feature parameters of the specification. Tyco Electronics offers a variety of

tools to satisfy your performance requirements. For additional information,

contact the Tooling Assistance Center at 1-800-722-1111.

Front of Tool

Die Assembly

Moving Jaw

Ratchet Adjustment

Wheel

Moving

Handle

Stationary

Handle

PRO-CRIMPER III Hand

Tool Frame 354940-1 (See

Instruction Sheet 408-9930)

Pivot Pin

Back of Tool

(Wire Side)

Stationary Jaw

DIE ASSEMBLY

PROD CT

WIRE

DIE ASSEMBLY

PART N MBER

PROD CT

FAMILY

}

SIZE

(AWG) INS LATION

DIA MAX STRIP

LENGTH

58630 2

Ultra-Fast FASTO * 12 8.13 7.92+0.41

58630

Straight Receptacle 10 [.320] [.312+.016]

}

Contact the Tooling Assistance Center at the number listed at the bottom of this page for specific receptacle part numbers.

Figure 1

1. INTROD CTION

PRO–CRIMPER III Hand Tool Assembly 58630–1

consists of Die Assembly 58630–2 and

PRO–CRIMPER III Hand Tool Frame 354940–1. The

tool is used to crimp the receptacles onto the wire

sizes listed in Figure 1. Read these instructions

thoroughly before crimping any receptacles.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for reference only and are

not drawn to scale.

2. DESCRIPTION

(Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full crimping. The tool

frame holds a die assembly with two crimping

chambers.

The die assembly features an anvil die and a crimper

die. Die retaining pins and die retaining screws are

used to position and secure the dies in the tool

frame.

NOTE

408-4453

PRO-CRIMPER III H nd Tool Assembly 58630-1

Rev

of 4 Tyco Electro ics Corporatio

Figure 2

Tool Frame

Die Retai i g

Screws

Crimper Die

Crimpi g Chamber

Wire Size

Marki gs

Die Retai i g Pi

(4 Places)

Chamfer

A vil Die Positio ed

for 12 AWG

Chamfer

A vil Die

Positio ed

for 10 AWG

3. INSTALLATION AND REMOVAL OF

DIE ASSEMBLY

(Figure 2)

1. Open the tool handles and remove the two die

retaining screws from the tool jaws.

2. Place the anvil die in the moving jaw of the tool

frame. The rear crimping chamber is used to crimp

the receptacle—make sure that the wire anvil is

positioned so that the applicable wire size marking

on the die is located at the inside of the frame.

The anvil die is reversible to accommodate wire

size 12 or 10 AWG.

3. Insert die retaining screw and two die retaining

pins through the jaw and into the die. Tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

4. Place the crimper die in the stationary jaw of the

tool frame. Make sure that the chamfered edge of

the die faces outward.

5. Insert die retaining screw and two die retaining

pins through the jaw and into the die. Tighten the

screw just enough to hold the die in place. Do

not

tighten the screw completely at this time.

6. Carefully close the tool handles, making sure

that the anvil and crimper dies align properly.

Continue closing the tool handles until the tool

frame ratchet has engaged sufficiently to hold the

dies in place, then tighten both die retaining

screws.

7. To disassemble, open the tool handles, remove

the two die retaining screws and four die retaining

pins, and slide the dies out of the tool jaws.

4. CRIMPING PROCEDURE

Initially, the crimpin chambers and tool ratchet

should be inspected as specified in Section 5,

CRIMP HEIGHT INSPECTION, and Section 6,

CRIMP HEIGHT ADJUSTMENT, to verify

reliability before usin the tool.

Refer to Figure 1 and select wire of the specified size.

Strip the wire to the length indicated, taking care not

to nick or cut wire strands. Select an applicable

receptacle and identify the appropriate crimping

chamber according to the wire size markings on the

anvil die. Refer to Figure 3 and proceed as follows:

1. Squeeze tool handles together until the ratchet

releases and then allow the tool jaws to open fully.

2. Insert the receptacle (mating end first) into the

BACK of the tool in the

rear

crimping chamber so

that the flat side of the receptacle faces the anvil

die. Make sure that the wire barrel is centered in

the crimping chamber.

3. Hold the receptacle in position and squeeze the

tool handles together until ratchet engages

sufficiently to hold the receptacle in position. Do

NOT deform the wire barrel.

4. Insert the stripped wire into the wire barrel of the

receptacle.

5. Holding the wire in place, squeeze tool handles

together until ratchet releases. Allow tool handles

to open and remove crimped receptacle.

6. Inspect the crimped receptacle to ensure that

the crimp is centered on the wire barrel and the

wire is fully inserted. Check the receptacle crimp

height as described in Section 5. If necessary,

adjust the crimp height as described in Section 6.

NOTE

408-4453

PRO-CRIMPER III Hand Tool Assembly 58630-1

of 4Rev

Tyco Electronics Corporation

Figure 3

Back of Tool

Crimping

Chamber Strip Length

Anvil Die

Crimper Die

Wire

5. CRIMP HEIGHT INSPECTION

This inspection requires the use of a plug gage

conforming to the dimensions provided in Figure 4.

Tyco Electronics does not manufacture or market

these gages. To gage the crimping chambers,

proceed as follows:

1. Remove traces of oil or dirt from crimping

chambers and plug gages.

GO Dim.

Suggested Plug Gage Design

NO-GO Dim.

25.4 [1.00

Min Typ

CRIMPING GAGE ELEMENT DIMENSIONS (mm [in. )

CRIMPING

CHAMBER GO NO-GO

12 2.3622-2.3698

[.0930-.0933 2.4613-2.4638

[.0969-.0970

10 2.4892-2.4968

[.0980-.0983 2.5883-2.5908

[.1019-.1020

ÉÉ

Crimping

Chamber

Element NO-GO

Element

Figure 4

NOTE:

The die anvil must be rotated 180

to gage

the opposite nest.

2. Close the tool handles until it is evident that the

dies have bottomed; hold the tool in this position.

Do NOT force the dies beyond initial contact.

3. Carefully insert GO element straight into the

corresponding crimping chamber; do not force it.

The GO element must pass completely through the

crimping chamber. See Figure 4.

4. In the same manner, try to insert the NO–GO

element into the same crimping chamber. The

NO–GO element may start entry, but must not

pass completely through the crimping chamber.

If the crimping chambers conform to the gage

inspection, they are considered dimensionally correct,

and should be lubricated with a THIN coat of any

good SAE 20 motor oil. If not, the tool must be

adjusted according to Section 6, CRIMP HEIGHT

ADJUSTMENT.

For additional information concerning the use of plug

gages, refer to Instruction Sheet 408–7424.

6. CRIMP HEIGHT ADJUSTMENT

(Figure 5)

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the front of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel

counterclockwise

to a higher–numbered

setting. If a looser crimp is required, rotate the

adjustment wheel

clockwise

to a lower–numbered

setting.

4. Re–assemble the lockscrew.

408-4453

PRO-CRIMPER III Hand Tool Assem ly 58630-1

Rev

of 4 Tyco Electronics Corporation

5. Make a sample crimp and measure the crimp

height. If the dimension is acceptable, the

adjustment setting is correct. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

Screwdriver

Ratchet

Adjustment

Wheel

Lockscrew

Figure 5

7. MAINTENANCE AND INSPECTION

7.1. Maintenance

Ensure that the tool and dies are clean by wiping

them with a clean, soft cloth. Remove any debris with

a clean, soft brush. Do not use objects that could

damage the tool. When not in use, keep handles

closed to prevent objects from becoming lodged in

the crimping dies, and store in a clean, dry area.

7.2. Visual Inspection

The crimping dies should be inspected on a regular

basis to ensure that they have not become worn or

damaged. Inspect the crimping sections for flattened,

chipped, worn, or broken areas. If damage or

abnormal wear is evident, the tool must be replaced.

See Section 8, REPLACEMENT.

8. REPLACEMENT

Customer–replaceable parts are shown in Figure 1.

Available separately, PRO–CRIMPER III Repair Kit

679221–1 includes a replacement nut and a variety of

pins, rings, screws, and springs. If the dies are

damaged or worn excessively, they must be replaced.

Order the repair kit and replaceable parts through

your Tyco Electronics Representative, or call

1–800–526–5142, or send a facsimile of your

purchase order to 717–986–7605, or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG, PA 17105–3608

9. REVISION SUMMARY

Updated document to corporate requirements

Changed die artwork in Figures 1, 2, and 3

Added callouts to Figure 2

Added NOTE to Figure 4

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