Vacon 10 Bedienungsanleitung

Table of contents

Document code: DPD00288B3

Edited: 20.01.2011

1. Safety 4

1.1 Warnings 4

1.2 Safety instructions 6

1.3 Earthing and earth fault protection 6

1.4 Before running the motor 7

2. Receipt of delivery 8

2.1 Type designation code 8

2.2 Storage 8

2.3 Maintenance 8

2.4 Warranty 9

2.5 Manufacturer’s declaration of conformity 10

3. Installation 11

3.1 Mechanical installation 11

3.1.1 Vacon 10 dimensions 12

3.1.2 Cooling 13

3.1.3 EMC levels 13

3.1.4 Changing the EMC protection class from C2 or C3 to

C4 for IT networks 14

3.2 Cabling and connections 15

3.2.1 Power cabling 15

3.2.2 Control cabling 16

3.2.3 Cable and fuse specifications 18

3.2.4 General cabling rules 21

3.2.5 Stripping lengths of motor and mains cables 22

3.2.6 Cable installation and the UL standards 22

3.2.7 Cable and motor insulation checks 22

4. Commissioning 23

4.1 Commissioning steps of Vacon 10 23

5. Fault tracing 25

6. Vacon 10 Application Interface 28

6.1 Introduction 28

6.2 Control I/O 30

7. Control panel 32

7.1 General 32

7.2 Display 32

7.3 Keypad 33

7.4 Navigation on the Vacon 10 control panel 34

7.4.1 Main menu 34

7.4.2 Reference menu 35

7.4.3 Monitoring menu 36

7.4.4 Parameter menu 38

7.4.5 Fault history menu 39

8. STANDARD application parameters 40

8.1 Quick setup parameters (Virtual menu, shows when

par. 13.1 = 1) 41

8.2 Motor settings (Control panel: Menu PAR -> P1) 43

8.3 Start/stop setup (Control panel: Menu PAR -> P2) 44

8.4 Frequency references (Control panel: Menu PAR -> P3) 44

8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 45

8.6 Digital inputs (Control panel: Menu PAR -> P5) 45

8.7 Analogue inputs (Control panel: Menu PAR -> P6) 46

8.8 Digital and analogue outputs (Panel: Menu PAR -> P7) 47

8.9 Protections (Control panel: Menu PAR -> P9) 48

8.10 Fault autoreset parameters (Panel: Menu PAR -> P10) 49

8.11 PI control parameters (Control panel: Menu PAR -> P12) 50

8.12 Easy usage menu (Control panel: Menu PAR -> P0) 51

8.13 System parameters 51

9. Parameter descriptions 53

9.1 Motor settings (Control panel: Menu PAR -> P1) 53

9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 58

9.3 Frequency references (Control panel: Menu PAR -> P3) 62

9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 63

9.5 Digital inputs (Control panel: Menu PAR -> P5) 67

9.6 Analoque inputs (Control panel: Menu PAR -> P6) 68

9.7 Digital and analoque outputs (Panel: Menu PAR -> P7) 69

9.8 Motor thermal protection (parameters 9.7 - 9.10) 70

9.9 Fault autoreset parameters (Panel: Menu PAR -> P10) 75

9.10 PI control parameters (Control panel: Menu PAR -> P12) 76

9.11 Easy usage menu (Control panel: Menu PAR -> P9) 79

9.11.1 Termination resistor 79

9.11.2 Modbus address area 79

9.11.3 Modbus process data 80

10. Technical data 82

10.1 Vacon 10 technical data 82

10.2 Power ratings 84

10.2.1 Vacon 10 - Mains voltage 115 V 84

10.2.2 Vacon 10 - Mains voltage 208 - 240 V 84

10.2.3 Vacon 10 - Mains voltage 380 - 480 V 85

10.2.4 Vacon 10 - Mains voltage 575 V 86

10.3 Brake resistors 86

safety vacon •4

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

1. SAFETY

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY

OUT THE ELECTRICAL INSTALLATION!

This manual contains clearly marked cautions and warnings which are intended for

your personal safety and to avoid any unintentional damage to the product or con-

nected appliances.

Please read the information included in cautions and warnings carefully:

1.1 Warnings

= Dangerous voltage

Risk of death or severe injury

= General warning

Risk of damage to the product or

connected appliances

The components of the power unit of the frequency converter

are live when Vacon 10 is connected to mains. Coming into

contact with this voltage is extremely dangerous and may

cause death or severe injury. The control unit is isolated from

the mains potential.

The motor terminals U, V, W (T1, T2, T3) and the possible brake

resistor terminals -/+ are live when Vacon 10 is connected to

mains, even if the motor is not running.

The control I/O-terminals are isolated from the mains poten-

tial. However, the relay output terminals may have a danger-

ous control voltage present even when Vacon 10 is

disconnected from mains.

The earth leakage current of Vacon 10 frequency converters

exceeds 3.5mA AC. According to standard EN61800-5-1, a

reinforced protective ground connection must be ensured.

If the frequency converter is used as a part of a machine, the

machine manufacturer is responsible for providing the

machine with a main switch (EN 60204-1).

If Vacon 10 is disconnected from mains while running the

motor, it remains live if the motor is energized by the process.

In this case the motor functions as a generator feeding energy

to the frequency converter.

5•vacon safety

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

After disconnecting the frequency converter from the mains,

wait until the fan stops and the indicators on the display go

out. Wait 5 more minutes before doing any work on Vacon 10

connections.

The motor can start automatically after a fault situation, if the

autoreset function has been activated

safety vacon •6

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

1.2 Safety instructions

1.3 Earthing and earth fault protection

The Vacon 10 frequency converter must always be earthed with an earthing conduc-

tor connected to the earthing terminal. See figure below:

•The earth fault protection inside the frequency converter protects

only the converter itself against earth faults.

•If fault current protective switches are used they must be tested

with the drive with earth fault currents that are possible to arise in

fault situations.

The Vacon 10 frequency converter has been designed for fixed

installations only.

Do not perform any measurements when the frequency con-

verter is connected to the mains.

Do not perform any voltage withstand tests on any part of

Vacon 10. The product safety is fully tested at factory.

Prior to measurements on the motor or the motor cable, dis-

connect the motor cable from the frequency converter.

Do not open the cover of Vacon 10. Static voltage discharge

from your fingers may damage the components. Opening the

cover may also damage the device. If the cover of Vacon 10 is

opened, warranty becomes void.

7•vacon safety

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

1.4 Before running the motor

Checklist:

Before starting the motor, check that the motor is mounted

properly and ensure that the machine connected to the motor

allows the motor to be started.

Set the maximum motor speed (frequency) according to the

motor and the machine connected to it.

Before reversing the motor shaft rotation direction make sure

that this can be done safely.

Make sure that no power correction capacitors are connected

to the motor cable.

receipt of delivery vacon •8

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

2. RECEIPT OF DELIVERY

After unpacking the product, check that no signs of transport damages are to be

found on the product and that the delivery is complete (compare the type designation

of the product to the code below).

Should the drive have been damaged during the shipping, please contact primarily

the cargo insurance company or the carrier.

If the delivery does not correspond to your order, contact the supplier immediately.

2.1 Type designation code

Figure 2.1: Vacon 10 type designation code

2.2 Storage

If the frequency converter is to be kept in store before use make sure that the ambi-

ent conditions are acceptable:

Storing temperature-40…+70°C

Relative humidity < 95%, no condensation

2.3 Maintenance

In normal operating conditions, Vacon 10 frequency converters are maintenance-

free.

Vacon 0 010 - 1 L - 00 01 - 4 M achin er y +SM O1 +EM C2

Product range:

Input phase

Current rating

Vers i o n

Voltage rating

1 = 115 Vac

2 = 208–240Vac

4 = 380–480Vac

6 = 575 Vac

Changes to default setup:

+SM01 = API RS-485 -> API Full

+EMC2 = EMC C4 -> EMC C2

9•vacon receipt of delivery

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2.4 Warranty

Only manufacturing defects are covered by the warranty. The manufacturer as-

sumes no responsibility for damages caused during or resulting from transport, re-

ceipt of the delivery, installation, commissioning or use.

The manufacturer shall in no event and under no circumstances be held responsible

for damages and failures resulting from misuse, wrong installation, unacceptable

ambient temperature, dust, corrosive substances or operation outside the rated

specifications. Neither can the manufacturer be held responsible for consequential

damages.

The Manufacturer's time of warranty is 18 months from the delivery or 12 months

from the commissioning whichever expires first (General Conditions NL92/Orgalime

S92).

The local distributor may grant a warranty time different from the above. This war-

ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-

sumes no responsibility for any other warranties than that granted by Vacon itself.

In all matters concerning the warranty, please contact first your distributor.

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