Vacon 10 Bedienungsanleitung
Table of contents
Document code: DPD00288B3
Edited: 20.01.2011
1. Safety 4
1.1 Warnings 4
1.2 Safety instructions 6
1.3 Earthing and earth fault protection 6
1.4 Before running the motor 7
2. Receipt of delivery 8
2.1 Type designation code 8
2.2 Storage 8
2.3 Maintenance 8
2.4 Warranty 9
2.5 Manufacturer’s declaration of conformity 10
3. Installation 11
3.1 Mechanical installation 11
3.1.1 Vacon 10 dimensions 12
3.1.2 Cooling 13
3.1.3 EMC levels 13
3.1.4 Changing the EMC protection class from C2 or C3 to
C4 for IT networks 14
3.2 Cabling and connections 15
3.2.1 Power cabling 15
3.2.2 Control cabling 16
3.2.3 Cable and fuse specifications 18
3.2.4 General cabling rules 21
3.2.5 Stripping lengths of motor and mains cables 22
3.2.6 Cable installation and the UL standards 22
3.2.7 Cable and motor insulation checks 22
4. Commissioning 23
4.1 Commissioning steps of Vacon 10 23
5. Fault tracing 25
6. Vacon 10 Application Interface 28
6.1 Introduction 28
6.2 Control I/O 30
7. Control panel 32
7.1 General 32
7.2 Display 32
7.3 Keypad 33
7.4 Navigation on the Vacon 10 control panel 34
7.4.1 Main menu 34
7.4.2 Reference menu 35
7.4.3 Monitoring menu 36
7.4.4 Parameter menu 38
7.4.5 Fault history menu 39
8. STANDARD application parameters 40
8.1 Quick setup parameters (Virtual menu, shows when
par. 13.1 = 1) 41
8.2 Motor settings (Control panel: Menu PAR -> P1) 43
8.3 Start/stop setup (Control panel: Menu PAR -> P2) 44
8.4 Frequency references (Control panel: Menu PAR -> P3) 44
8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 45
8.6 Digital inputs (Control panel: Menu PAR -> P5) 45
8.7 Analogue inputs (Control panel: Menu PAR -> P6) 46
8.8 Digital and analogue outputs (Panel: Menu PAR -> P7) 47
8.9 Protections (Control panel: Menu PAR -> P9) 48
8.10 Fault autoreset parameters (Panel: Menu PAR -> P10) 49
8.11 PI control parameters (Control panel: Menu PAR -> P12) 50
8.12 Easy usage menu (Control panel: Menu PAR -> P0) 51
8.13 System parameters 51
9. Parameter descriptions 53
9.1 Motor settings (Control panel: Menu PAR -> P1) 53
9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 58
9.3 Frequency references (Control panel: Menu PAR -> P3) 62
9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 63
9.5 Digital inputs (Control panel: Menu PAR -> P5) 67
9.6 Analoque inputs (Control panel: Menu PAR -> P6) 68
9.7 Digital and analoque outputs (Panel: Menu PAR -> P7) 69
9.8 Motor thermal protection (parameters 9.7 - 9.10) 70
9.9 Fault autoreset parameters (Panel: Menu PAR -> P10) 75
9.10 PI control parameters (Control panel: Menu PAR -> P12) 76
9.11 Easy usage menu (Control panel: Menu PAR -> P9) 79
9.11.1 Termination resistor 79
9.11.2 Modbus address area 79
9.11.3 Modbus process data 80
10. Technical data 82
10.1 Vacon 10 technical data 82
10.2 Power ratings 84
10.2.1 Vacon 10 - Mains voltage 115 V 84
10.2.2 Vacon 10 - Mains voltage 208 - 240 V 84
10.2.3 Vacon 10 - Mains voltage 380 - 480 V 85
10.2.4 Vacon 10 - Mains voltage 575 V 86
10.3 Brake resistors 86
safety vacon •4
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
1
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY
OUT THE ELECTRICAL INSTALLATION!
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or con-
nected appliances.
Please read the information included in cautions and warnings carefully:
1.1 Warnings
= Dangerous voltage
Risk of death or severe injury
= General warning
Risk of damage to the product or
connected appliances
The components of the power unit of the frequency converter
are live when Vacon 10 is connected to mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury. The control unit is isolated from
the mains potential.
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals -/+ are live when Vacon 10 is connected to
mains, even if the motor is not running.
The control I/O-terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage present even when Vacon 10 is
disconnected from mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
5•vacon safety
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
1
After disconnecting the frequency converter from the mains,
wait until the fan stops and the indicators on the display go
out. Wait 5 more minutes before doing any work on Vacon 10
connections.
The motor can start automatically after a fault situation, if the
autoreset function has been activated
safety vacon •6
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
1
1.2 Safety instructions
1.3 Earthing and earth fault protection
The Vacon 10 frequency converter must always be earthed with an earthing conduc-
tor connected to the earthing terminal. See figure below:
•The earth fault protection inside the frequency converter protects
only the converter itself against earth faults.
•If fault current protective switches are used they must be tested
with the drive with earth fault currents that are possible to arise in
fault situations.
The Vacon 10 frequency converter has been designed for fixed
installations only.
Do not perform any measurements when the frequency con-
verter is connected to the mains.
Do not perform any voltage withstand tests on any part of
Vacon 10. The product safety is fully tested at factory.
Prior to measurements on the motor or the motor cable, dis-
connect the motor cable from the frequency converter.
Do not open the cover of Vacon 10. Static voltage discharge
from your fingers may damage the components. Opening the
cover may also damage the device. If the cover of Vacon 10 is
opened, warranty becomes void.
7•vacon safety
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
1
1.4 Before running the motor
Checklist:
Before starting the motor, check that the motor is mounted
properly and ensure that the machine connected to the motor
allows the motor to be started.
Set the maximum motor speed (frequency) according to the
motor and the machine connected to it.
Before reversing the motor shaft rotation direction make sure
that this can be done safely.
Make sure that no power correction capacitors are connected
to the motor cable.
receipt of delivery vacon •8
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com
2
2. RECEIPT OF DELIVERY
After unpacking the product, check that no signs of transport damages are to be
found on the product and that the delivery is complete (compare the type designation
of the product to the code below).
Should the drive have been damaged during the shipping, please contact primarily
the cargo insurance company or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 Type designation code
Figure 2.1: Vacon 10 type designation code
2.2 Storage
If the frequency converter is to be kept in store before use make sure that the ambi-
ent conditions are acceptable:
Storing temperature-40…+70°C
Relative humidity < 95%, no condensation
2.3 Maintenance
In normal operating conditions, Vacon 10 frequency converters are maintenance-
free.
Vacon 0 010 - 1 L - 00 01 - 4 M achin er y +SM O1 +EM C2
Product range:
Input phase
Current rating
Vers i o n
Voltage rating
1 = 115 Vac
2 = 208–240Vac
4 = 380–480Vac
6 = 575 Vac
Changes to default setup:
+SM01 = API RS-485 -> API Full
+EMC2 = EMC C4 -> EMC C2
9•vacon receipt of delivery
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
2
2.4 Warranty
Only manufacturing defects are covered by the warranty. The manufacturer as-
sumes no responsibility for damages caused during or resulting from transport, re-
ceipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
The Manufacturer's time of warranty is 18 months from the delivery or 12 months
from the commissioning whichever expires first (General Conditions NL92/Orgalime
S92).
The local distributor may grant a warranty time different from the above. This war-
ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-
sumes no responsibility for any other warranties than that granted by Vacon itself.
In all matters concerning the warranty, please contact first your distributor.
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