Vega VEGACAP 63 Bedienungsanleitung

Operating Instructions

VEGACAP 63

with transistor output

Contents

1About this document

1.1Function ............................. 4

1.2Target group .......................... 4

1.3Symbolism used ....................... 4

2For your safety

2.1Authorised personnel .................... 5

2.2Appropriate use........................ 5

2.3Warning about misuse ................... 5

2.4General safety instructions ................ 5

2.5CE conformity ......................... 5

2.6Safety information for Ex areas............. 6

2.7Manufacturer declaration ................. 6

2.8Environmental instructions ................ 7

3Product description

3.1Conﬁguration.......................... 8

3.2Principle of operation .................... 8

3.3Adjustment ........................... 10

3.4Storage and transport ................... 10

4Mounting

4.1General instructions ..................... 11

4.2Mounting information .................... 12

5Connecting to power supply

5.1Preparing the connection ................. 14

5.2Connection procedure ................... 14

5.3Wiring plans,single chamber housing ........ 15

5.4Wiring plans,version IP 66/IP 68,(1bar)..... 18

6Set up

6.1General.............................. 19

6.2Adjustment elements .................... 19

6.3Function chart ......................... 23

7Maintenance and fault rectiﬁcation

7.1Maintenance .......................... 24

7.2Fault rectiﬁcation ....................... 24

7.3Exchange of the electronics module ......... 25

7.4Instrument repair ....................... 27

2VEGACAP 63 -with transistor output

Contents

30010-EN-060222

8Dismounting

8.1Dismounting procedure .................. 28

8.2Disposal ............................. 28

9Supplement

9.1Technical data......................... 29

9.2Dimensions ........................... 33

9.3Industrial property rights.................. 36

VEGACAP 63 -with transistor output 3

Contents

30010-EN-060222

1About this document

1.1Function

This operating instructions manual has all the information you

need for quick setup and safe operation.Please read this

manual before you start setup.

1.2Target group

This operating instructions manual is directed to trained,

qualiﬁed personnel.The contents of this manual should be

made available to these personnel and put into practice by

them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution,warning,danger

This symbol informs you of a dangerous situation that could

occur.Ignoring this cautionary note can impair the person and/

or the instrument.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4VEGACAP 63 -with transistor output

About this document

30010-EN-060222

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual

must be carried out only by trained specialist personnel

authorised by the operator.For safety and warranty reasons,

any internal work on the instruments must be carried out only

by personnel authorised by the manufacturer.

2.2Appropriate use

VEGACAP 63 is a sensor for level detection.

Detailed information on the application range of VEGACAP 63

is available in chapter "Product description".

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to

system components through incorrect mounting or adjustment.

2.4General safety instructions

VEGACAP 63 is a high-tech instrument requiring the strict

observance of standard regulations and guidelines.The user

must take note of the safety instructions in this operating

instructions manual,the country-speciﬁc installation standards

(e.g.the VDE regulations in Germany)as well as all prevailing

safety regulations and accident prevention rules.

2.5CE conformity

VEGACAP 63 is in CE conformity with EMC (89/336/EWG)

and NSR (73/23/EWG).

Conformity has been judged acc.to the following standards:

lEMC:

-Emission EN 61326:2004 (class B)

-Susceptibiliy EN 61326:2004/Supplement A

lLVD:EN 61010-1:2001

VEGACAP 63 -with transistor output 5

For your safety

30010-EN-060222

2.6Safety information for Ex areas

Please note the Ex-speciﬁc safety information for installation

and operation in Ex areas.These safety instructions are part of

the operating instructions manual and come with the Ex-

approved instruments.

2.7Manufacturer declaration

In conformity with DIN EN 60079-14/2004,para.5.2.3,point

c1,the capacitive probe VEGACAP 63 is suitable for use in

zone 2.

The operator must use the instrument correctly and follow the

speciﬁcations of the following documents:

lthis operating instructions manual

lthis manufacturer declaration (24644)

lthe applicable installation regulations

Max.increase of the surface temperature during operation:

40 K(individual components in the instrument)

With an ambient temperature of +70°C(+158°F)on the

housing and a process temperature of +70°C(+158°F), the

max.ambient temperature during operation is +110°C

(+230°F).

Measures for maintaining explosion protection during oper-

ation:

lOperate the instrument in the range of the speciﬁed

electrical limit values.Permissible supply voltage:see

"Technical data"

lMount and operate the instrument in such a way that no

ignition danger is expected by electrostatic charges.The

process ﬁtting,the plastic-coated/covered probe part or the

housing are made of electrically non-conductive plastic

(depending on the version).

lMake sure that the seal is mounted correctly between

lower part of the housing and cover.Screw the cover on

tightly.

lMake sure that there is no explosive atmosphere,if you

want to operate the instrument with open cover

lMake sure that the cable gland is tight and strain-relieved.

The outer diameter of the connection cable must be

adapted to the cable gland.Tighten the pressure screw of

the cable gland carefully.

lCover unused openings for cable glands tightly

6VEGACAP 63 -with transistor output

For your safety

30010-EN-060222

lMount the instrument in such a position that the sensor

cannot touch the vessel wall or vessel installations.Keep

the inﬂuences of product movements in the vessel in mind.

lThe surface temperature on the housing must not exceed

the ingnition temperature of the concerned explosive

atmosphere

This instrument was judged by a person that fulﬁls the

requirements acc.to DIN EN 60079-14.

2.8Environmental instructions

Protection of the environment is one of our most important

duties.That is why we have introduced an environment

management system with the goal of continuously improving

company environmental protection.The environment man-

agement system is certiﬁed acc.to DIN EN ISO 14001.

Please help us fulﬁl this obligation by observing the environ-

mental instructions in this manual:

lChapter "Storage and transport"

lChapter "Disposal"

VEGACAP 63 -with transistor output 7

For your safety

30010-EN-060222

3Product description

3.1Conﬁguration

The scope of delivery encompasses:

lVEGACAP 63 level sensor

lDocumentation

-this operating instructions manual

-Ex speciﬁc safety instructions (with Ex versions), if

necessary further certiﬁcates

VEGACAP 63 consists of the following components:

lHousing cover

lHousing with electronics

lProcess ﬁtting with electrode

Fig.1:VEGACAP 63 -with plastic housing

1Housing cover

2Housing with electronics

3Process ﬁtting

3.2Principle of operation

VEGACAP 63 is a level sensor with fully insulated capacitive

electrode for level detection.

VEGACAP 63 is very rugged and maintenance-free and can

be used in all areas of industrial process technology.

Fully insulated probes such as VEGACAP 63 are preferably

used in conductive liquids.

Scope of delivery

Components

Area of application

8VEGACAP 63 -with transistor output

Product description

30010-EN-060222

Typical applications are overﬁll and dry run protection.

The capacitive measuring principle places no special require-

ments on installation.Hence,many diﬀerent applications can

be equipped with VEGACAP 63.

Problem-free use in adhesive or corrosive products.

The probe,the measured product and the vessel wall form an

electrical capacitor.The capacitance is inﬂuenced by three

main factors.

Fig.2:Functional principle -Plate capacitor

1Distance between the electrode surfaces

2Size of the electrode surfaces

3Type of dielectric between the electrodes

The probe and the vessel wall are the capacitor plates.The

measured product is the dielectric.Due to the higher dielectric

constant (DK value)of the product compared to air,the

capacitance increases as the probe is gradually covered.

The capacitance change is converted by the oscillator into a

switching command.

VEGACAP 63 is a compact instrument,i.e.it can be operated

without external evaluation system.The integrated electronics

evaluates the level signal and outputs a switching signal.With

this switching signal,a connected device can be operated

directly (e.g.a warning system,aPLC,a pump etc.).

The exact range of the supply voltage is speciﬁed in the

"Technical data"in the "Supplement".

Physical principle

Supply

VEGACAP 63 -with transistor output 9

Product description

30010-EN-060222

3.3Adjustment

The probe can be adapted to the dielectric constant of the

product directly on the electronics module.

Aswitching command can be triggered when the probe is

covered or laid bare.

On the electronics module you will ﬁnd the following indicating

and adjustment elements:

lsignal lamp for indication of the switching condition (green/

red)

lPotentiometer for switching point adaptation

lDIL switch for measuring range selection

lDIL switch for mode adjustment

3.4Storage and transport

Your instrument was protected by packaging during transport.

Its capacity to handle normal loads during transport is assured

by a test acc.to DIN 55439.

The packaging of standard instruments consists of environ-

ment-friendly,recyclable cardboard.For special versions,PE

foam or PE foil is also used.Dispose of the packaging material

via specialised recycling companies.

lStorage and transport temperature see "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Packaging

Storage and transport tem-

perature

10 VEGACAP 63 -with transistor output

Product description

30010-EN-060222

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