VESPA S 2012 Leitfaden

SERVICE STATION MANUAL

677662 EN

Vespa LX - S 125 3V ie 150 3V ie (2012)

SERVICE STATION

MANUAL

Vespa LX - S 125 3V ie 150 3V ie (2012)

Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.

While the basic specifications as described and illustrated in this manual remain unchanged, Piaggio

ViệtNamreservestheright,atanytimeandwithoutbeingrequired,toupdatethispublicationbeforehand,

to make any changes to components, parts or accessories, which it considers necessary to improve the

product or which are required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of each

model should be checked at the official Piaggio sales network.

or in part is prohibited."

PIAGGIO VIỆT NAM- After Sales

LOT M - BINH XUYEN INDUSTRIAL ZONE - VINCH PHUC - VIET NAM

CUSTOMER SERVICE CENTRE

Please contact with us following:

Hot line: 1800 5555 85

Email:

[email protected]

Website:

www.piaggio.com.vn

SERVICE STATION MANUAL

Vespa LX - S 125 3V ie 150 3V ie

(2012)

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of

Piaggio dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles

has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any significant

changes to vehicle characteristics or to specific repair operations will be communicated by updates to

this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment and tools

are unavailable. It is therefore advisable to read the sections of this manual concerning special tools,

along with the special tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicate the correct use ofthe vehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

INJECTION INJEC

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

INDEX OF TOPICS

CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle.

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid naked flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces, except tapered couplings, before refitting these parts.

- After refitting, make sure that all the components have been installed correctly and work properly.

- Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts,

nuts and screws are not interchangeable with coupling members using English measurements. Using

unsuitable coupling members and tools may damage the vehicle.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

sure the electrical connections have been made properly, particularly the ground and battery connec-

tions.

Vespa LX - S 125 3V ie 150 3V ie (2012) Characteristics

CHAR - 7

Vehicle identification

THE FOLLOWING INDICACTIONS REFER TO THE LX VERSION.

VEHICLE IDENTIFICATION VESPA LX

Specification Desc./Quantity

Chassis prefix (125) ZAPM68300 - 10000001

Engine prefix (125) M669M 1001

Chassis prefix (150) ZAPM68400 - 10000001

Engine prefix (150) M66AM - 1001

THE FOLLOWING INDICACTIONS REFER TO THE S VERSION.

VEHICLE IDENTIFICATION VESPA S

Specification Desc./Quantity

Chassis prefix (125) ZAPM68301 - 10000001

Engine prefix (125) M669M 1001

Chassis prefix (150) ZAPM68401 - 10000001

Engine prefix (150) M66AM - 1001

Chassis number

The chassis number «A» is stamped near the bat-

tery compartment.

To read it proceed as follows:

- lift the saddle;

- lift the helmet compartment by removing it.

Engine number

The engine number «B» is stamped near the rear

left shock absorber lower support.

Dimensions and mass

THE FOLLOWING INDICACTIONS REFER TO THE LX VERSION.

Characteristics Vespa LX - S 125 3V ie 150 3V ie (2012)

CHAR - 8

THE FOLLOWING INDICACTIONS REFER TO THE S VERSION.

Vespa LX - S 125 3V ie 150 3V ie (2012) Characteristics

CHAR - 9

WEIGHTS AND DIMENSIONS

Specification Desc./Quantity

Length 1770 mm

Width 705 mm

Maximum height 1150 mm

Wheelbase 1280 mm

Kerb weight 114 kg ± 5 kg

Maximum weight allowed 264 kg

Engine

125 CM³ ENGINE SPECIFICATIONS

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 124.5 cm³

Bore x stroke 52.0 x 58.6 mm

Max. power 7.2 kW at 7750 rpm

MAX. torque 9.5 Nm at 6000 rpm

Compression ratio 10:1

Idle speed 1750±50 rpm

Valve clearance (cold engine) intake: 0.08 mm exhaust: 0.08 mm

Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft

chain-driven.

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Cooling Forced-air circulation cooling.

Fuel system Electronic injection with Ø 26 mm throttle body, single injector.

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust muffler with catalytic converter.

Emissions compliance EURO 3

150 CM³ ENGINE SPECIFICATIONS

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 154.8 cm³

Bore x stroke 58.0 x 58.6 mm

Max. power 8.7 kW at 7500 rpm

MAX. torque 12 Nm at 5000 rpm

Compression ratio 10.5: 1

Idle speed 1750±50 rpm

Valve clearance (cold engine) intake: 0.08 mm exhaust: 0.08 mm

Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft

chain-driven.

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Cooling Forced-air circulation cooling.

Fuel system Electronic injection with Ø 26 mm throttle body, single injector.

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust muffler with catalytic converter.

Emissions compliance EURO 3

Transmission

TRANSMISSION

Specification Desc./Quantity

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction gear Gear reduction unit in oil bath.

Characteristics Vespa LX - S 125 3V ie 150 3V ie (2012)

CHAR - 10

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