WAGNER EvoMotion 5-60 Betriebshandbuch

B_04138

Piston Pump

EvoMotion 5-60

Translation of the original operating manual

II2GExhIIBT3/T4GbX

For professional use.

Always observe the information in this manual, particularly the safety

instructions and the warning instructions. Store the manual in a safe place. Edition: 10/2020

Operating manual Piston Pump EvoMotion 5-60

Table of Contents

Order number 2333563 | Edition 10/2020 3

TABLE OF CONTENTS

1 About these instructions 5

1.1 Preface 5

1.2 Warnings, Notices and Symbols in these Instructions 5

1.3 General Characters and Symbols 5

1.4 Languages 6

1.5 Abbreviations 6

1.6 Terminology for the Purpose of this Manual 6

2 Correct Use 8

2.1 Device type 8

2.2 Type of Use 8

2.3 For Use in Potentially Explosive Areas 8

2.4 Processible Working Materials 8

2.5 Misuse 9

3 Identification 10

3.1 Explosion Protection Identification 10

3.2 Identification "X" 10

3.3 Type Plate 11

4 Basic Safety Instructions 12

4.1 Safety Instructions for the Operator 12

4.2 Safety Instructions for the Personnel 13

5 Description 18

5.1 Components 18

5.2 Mode of Operation 18

5.3 Protective and Monitoring Equipment 19

5.4 Scope of Delivery 19

5.5 Data 20

5.6 Operating elements 25

6 Assembly and Commissioning 27

6.1 Training of Assembly/Commissioning Personnel 27

6.2 Storage Conditions 27

6.3 Installation Conditions 27

6.4 Transportation 27

6.5 Assembly and Installation 27

6.6 Grounding 29

6.7 Commissioning 31

7 Operation 33

7.1 Training the Operating Personnel 33

7.2 Emergency Stop 33

7.3 Tasks 33

7.4 Pressure Relief / Work Interruption 34

7.5 Basic Flushing 36

7.6 Filling with Working Product 37

8 Cleaning and Maintenance 38

8.1 Cleaning 38

8.2 Maintenance 38

Operating manual Piston Pump EvoMotion 5-60

Table of Contents

4 Order number 2333563 | Edition 10/2020

9 Troubleshooting and Rectification 44

10 Repairs 46

10.1 Repair Personnel 46

10.2 Repair Notes 46

10.3 Tools 47

10.4 Cleaning the Parts after Disassembly 47

10.5 Assembly of the Device 47

11 Function Test after Repair Work 48

12 Disposal 49

12.1 Device 49

12.2 Consumable products 49

13 Accessories 50

13.1 Wall Mount and Trolley 51

14 Spare Parts 53

14.1 How Can Spare Parts Be Ordered? 53

14.2 Notes on Using Spare Parts 53

14.3 Overview of the Components 54

14.4 M50 Air Motor with EM Fixing Sensor 55

14.5 M50 Air Motor Without EM Fixing Sensor 58

14.6 Reversing Valve 60

14.7 Fluid section 60 61

15 Declaration of Conformity 63

15.1 EU Declaration of Conformity 63

Operating manual Piston Pump EvoMotion 5-60

1 About these instructions

Order number 2333563 | Edition 10/2020 5

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning

and repairing the device. The operating manual is part of the device and must be available

to the operating and service personnel.

The device may only be operated by trained personnel and in compliance with this

operating manual. Operating and service personnel should be instructed according to the

safety instructions.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual highlight particular dangers to users and to the device

and state measures for avoiding the hazard.

These warning instructions fall into the following categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential danger.

Non-observance may result in death or serious injury.

CAUTION Potentially dangerous situation.

Non-observance may result in minor injury.

NOTICE Potentially dangerous situation.

Non-observance may result in damage to property.

Info Provides information about particular characteristics and how to

proceed.

Explanation of warning notice:

WARNING

This notice warns you of a danger!

Possible consequences of not observing the warning notice.

4The measures for preventing the hazard and its consequences.

1.3 GENERAL CHARACTERS AND SYMBOLS

The characters and symbols in this operating manual indicate the following:

üRequirement that must be fulfilled before an action can be performed.

1. Step 1 of an action to be performed with several action steps.

4Second level action step

2. Step 2

ðIntermediate result of an action

ðResult of a complete action

4Action to be performed with an action step

1. Numbered list, first level

– Numbered list, second level

Operating manual Piston Pump EvoMotion 5-60

1 About these instructions

6 Order number 2333563 | Edition 10/2020

– Non-numbered list, first level

– Non-numbered list, second level

= cross-reference on page

♦ = wearing parts

⋆ = included in service set

● = not part of the standard equipment but available as a special accessory

1.4 LANGUAGES

The operating manual is available in the following languages:

Original operating manual

Language Order no.

German 2333562

Translation of the original operating manual

Language Order no. Language Order no.

English 2333563 Spanish 2333566

French 2333564 Danish 2383713

Italian 2333565

Additional languages upon request or at: www.wagner-group.com

1.5 ABBREVIATIONS

Order no. Order number

ET Spare part

K Marking in the spare parts lists

Pos Position

Stk Number of pieces

2K Two components

DH Double stroke

DN Nominal diameter

Nr. Number

PE polyethylene

PTFE Polytetrafluorethylene

SSt Stainless steel

T PTFE

1.6 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning

Cleaning Manual cleaning of devices and device parts with cleaning agent.

Flushing Internal flushing of paint-wetted parts with flushing agent.

Product pressure

generator

Pump or pressure tank.

Operating manual Piston Pump EvoMotion 5-60

1 About these instructions

Order number 2333563 | Edition 10/2020 7

Personnel qualifications

Trained person Is instructed in the tasks assigned to him/her, the potential risks associ-

ated with improper behavior as well as the necessary protective devices

and measures.

Electrically

trained person

Is instructed by an electrician about the tasks assigned to him/her, the

potential risks associated with improper behavior as well as the neces-

sary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible hazards

based on his/her technical training, knowledge and experience in rele-

vant provisions.

Skilled person in

accordance with

TRBS 1203

(2010/Revision

2012)

A person, who, based on his/her technical training, experience and re-

cent vocational experience, has sufficient technical knowledge in the ar-

eas of explosion protection, protection from pressure hazards and elec-

tric hazards (if applicable) and is familiar with the relevant and generally

accepted rules of technology so that he/she can inspect and assess the

status of devices and coating systems based on workplace safety.

Operating manual Piston Pump EvoMotion 5-60

2 Correct Use

8 Order number 2333563 | Edition 10/2020

2 CORRECT USE

2.1 DEVICE TYPE

Pneumatic piston pump and spray packs:

EvoMotion 5-60

2.2 TYPE OF USE

The device is suitable for processing liquid products like paints and lacquers:

– Non-ignitable products.

– Products in accordance with their classification in explosion class IIB.

WAGNER explicitly prohibits any other use!

The device may only be operated under the following conditions:

4Use the device only to work with the materials recommended by WAGNER.

4Do not deactivate safety fixtures.

4Use only WAGNER original spare parts and accessories.

4The operating personnel must be trained on the basis of this operating manual.

4Follow the instructions in the operating manual.

2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

The device can be employed in explosion hazard zones (Zone 1) (see Chapter Identification

[810]).

2.4 PROCESSIBLE WORKING MATERIALS

Fluid materials like paints and lacquers.

Application EvoMotion 20-30

Water-based products ↗

Solvent-based products ↗

Low viscosity (< 40 sec. DIN no. 4) ↗

Medium viscosity (40–60 sec. DIN no.4) ↘

High viscosity (> 60 sec. DIN no.4) ↘

UV-sensitive products →

Shear-sensitive products ↘

Humidity-sensitive products ↘

Signs and definitions: ↗recommended

→limited suitability

↘not suitable

Operating manual Piston Pump EvoMotion 5-60

2 Correct Use

Order number 2333563 | Edition 10/2020 9

NOTICE

Abrasive working materials and pigments!

Greater wear of product-wetted parts.

4Use the application-oriented model (flow rate/cycle, product, valves, etc.) as

indicated in the Chapter Technical Data.

4Check if the fluids and solvents being used are compatible with the pump

construction materials as indicated in the Chapter Materials of Paint-wetted Parts.

4Use suitable device combinations (packings, valves etc.)

Wear caused by abrasive working materials is not covered by the warranty.

Typical applications

Application EvoMotion 20-30

Furniture industry ↗

Kitchen manufacturers ↗

Joinery ↗

Window factories →

Steel-processing industry →

Construction of vehicles ↗

Shipbuilding ↘

Signs and definitions: ↗recommended

→limited suitability

↘not suitable

2.5 MISUSE

Misuse can lead to physical injury and/or property damage! Special attention must be paid

that:

4No dry coating products, e.g., powder are processed.

4No food, medicine or cosmetics are processed. It is important to note that the device's

materials are not food-safe.

Operating manual Piston Pump EvoMotion 5-60

3 Identification

10 Order number 2333563 | Edition 10/2020

3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

As defined in Directive 2014/34/EU(ATEX), the device is suitable for use in potentially

explosive areas.

Device type EvoMotion 5-60 Piston Pump

Manufacturer Wagner International AG

9450 Altstätten

Switzerland

 II2GExhIIBT3/T4GbX

CE European Communities

Ex Symbol for explosion protection

II Device class II

2 Category 2 (zone 1)

G Ex-atmosphere gas

Ex Ignition protection

h Ignition protection for non-electrical devices

IIB Explosion group

T3 Maximum surface temperature < 200 °C; 392 °F (without drying protec-

tion active)

T4 Maximum surface temperature < 135°C; 275°F (with drying protection

active)

Gb Zone1 high safety level

X Special notes (see Chapter Identification "X")

3.2 IDENTIFICATION "X"

The maximum surface temperature corresponds to the permissible product temperature.

This and the permissible ambient temperature can be found in Chapter Technical data.

Safe Handling of WAGNER Spray Devices

Mechanical sparks can form if the device comes into contact with metal.

In an explosive atmosphere:

4Knocking or pushing metal against metal is to be avoided.

4Do not drop the device.

Maximum surface temperature

The maximum surface temperature of the piston pump can be reached if it runs dry.

– Ensure that the piston pump is filled with sufficient working or flushing agent.

– Ensure that the separating agent tank is filled with sufficient separating agent.

Ignition temperature of the coating product

4Ensure that the ignition temperature of the surrounding gases (pumping product,

cleaning agents) is higher than the maximum permitted surface temperature of the

device.

Ambient temperature

The permissible ambient temperature range is: 5 °C to 50 °C; 41 °F to 122 °F.

Inhaltsverzeichnis

Andere WAGNER Wasserpumpe Handbücher

WAGNER

WAGNER ZIP52 Finishing Bedienungsanleitung

WAGNER

WAGNER ZIP52 Finishing Betriebshandbuch

WAGNER

WAGNER PP25S Betriebshandbuch

WAGNER

WAGNER EvoMotion 5-125 Montageanleitung

WAGNER

WAGNER Jaguar 75-150 Bedienungsanleitung

WAGNER

WAGNER IP 5000 Betriebshandbuch

WAGNER

WAGNER PROTEC 95-150 Montageanleitung

WAGNER

WAGNER Cobra 40-10 Bedienungsanleitung

WAGNER

WAGNER ZIP52 Finishing Bedienungsanleitung

WAGNER

WAGNER ZIP52 Finishing Betriebshandbuch

WAGNER

WAGNER Jaguar Bedienungsanleitung

WAGNER

WAGNER Wildcat 10-70 Betriebshandbuch

WAGNER

WAGNER TOPFINISH DD10 Alu NiP Betriebshandbuch

WAGNER

WAGNER ZIP52 Finishing Bedienungsanleitung

WAGNER

WAGNER Puma Bedienungsanleitung

WAGNER

WAGNER EvoMotion 20-30 Montageanleitung

WAGNER

WAGNER Cobra 40-10 Betriebshandbuch

WAGNER

WAGNER Twin Stroke 9140S Bedienungsanleitung

WAGNER

WAGNER TOPFINISH DD10 Bedienungsanleitung

WAGNER

WAGNER ZIP52 Finishing Bedienungsanleitung

WAGNER

WAGNER Cobra 40-10 Betriebshandbuch

WAGNER

WAGNER EvoMotion 40-15 Montageanleitung

WAGNER

WAGNER Cobra 40-10 Montageanleitung

WAGNER

WAGNER Cobra 40-10/2K Betriebshandbuch

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung