Weider PRO 9930 Bedienungsanleitung

Patent Pending

Model No. 831.159720

Serial No.

The serial number is found in the

location shown below. Write the

serial number in the space above.

Serial

Number

Decal

EXERCISE

EQ u t P M F---.NT

Jell JR I| I |el _.

HELPLINE!

/-800-736-6879

USER'S MANUAL

SEARS, ROEBUCK AND CO.

HOFFMAN ESTATES, IL 60179

www.weid,.,rfitness.com

new products, prizes,

fitness tips, and much more!

important Precautions ................................................................... 3

Before You Begin ...................................................................... 4

Assembly ............................................................................ 5

Cable Diagrams ...................................................................... 19

Adjustment .......................................................................... 21

Trouble-shooting and Maintenance ........................................................ 22

Weight Resistance Chart ....... "......................................................... 23

Ordering Replacement Parts ...................................................... Back Cover

Full 90-day Warranty ............................................................ Back Cover

Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of

this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before

beginning assembly.

Thank you for selecting the innovative and versatile

WELDER° PRO 9930 Home Gym. The WELDER ° PRO

9930 offers a unique selection of weight stations

designed to develop every major muscle group of the

body. Whether your goal is to tone your body, build

dramatic muscle size and strength or improve your

cardiovascular system, the WELDER° PRO 9930 will

help you to achieve the results you want.

For your benefit, read this manual carefully before

using the WELDER®PRO 9930 Home Gym. If you

have additional questions, please call our toll-free

HELPLINE at 1-800-736-6879, Monday through

Saturday, 7 a.m. until 7 p.m. Central Time (excluding

holidays). To help us assist you, please note the prod-

uct model number and serial number before calling.

The model number is 831.159720. The sedal number

can be found on a decal attached to the WELDER ®

PRO 9930 Home Gym (see the front cover of this

manual).

Please use the drawing below to familiarize your-

self with the major parts and how they fit together,

ASSEMBLED

DIMENSIONS:

Height: 78 in.

Width: 65 in.

Depth: 34 in.

Butterfly

Backrest

Curl

Adj

Knob

Low Pulley

Lat Bar

High Pulley

Station

Backrest

Seat

Leg Press

Lever

Foot Plate

Weight

Stack

Note: This introduction will save you more time

than it takes to read itt

Some assembly ste_s require two people.

Giving Yourself a Good Start

Before you begin the assembly process itself, take

the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all

parts and allow you to walk all the way around the

assembled equipment.

Unpacking the Box

To make the assembly process as smooth as possi-

ble, we have broken it into separate stages. All parts

used in each stage are found in individual packages

in the shipping box. Place all parts in a cleared area

and remove the packing materials. Do not dispose of

the packing materials until assembly is completed.

Important: Wait until you begin each assembly

stage to open the parts bag labeled for that

assembly stage.

Identifying Parts

To help you identify the small parts used in assem-

bly, we have included a PART IDENTIFICATION

CHART located in the center of this manual. Place

the chart on the floor or work table and use it to

quickly identify different parts for each step. Note:

Some small parts may have been pre-attached for

shipping. If a part is not in the parts bag, check to

see if it has been pre-attached.

Orienting Parts

As you assemble this product, be sure that all parls

are oriented as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless

instructed to do otherwise.

Lining Up the Tools

Assembly requires the following tools (not included):

• Two (2) adjustable wrenches

• One (1) standard screwdriver _=._==,(_

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly,

and soapy water

• Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a

socket set, a set of open-end or closed-end wrenches

or aset of ratchet wrenches.

The Four Stages of the Assembly Process

Frame Assembly

You will begin by assembling the base and the

upright frames that serve as the skeleton of the

equipment.

Cable Assembly

This assembly completes the cables and pulleys

that connect the moving arms with each other and

with the weights.

Arm Assembly

This assembly completes the press and butterfly

arms that you operate while you are exercising.

Seat Assembly

This assembly completes the seat and backrest

that support your body while you are exercising_

1. Before beginning, make sure that you have read

and understood the information on page 5.

Locate and open the parts bag labeled "FRAME

ASSEMBLY."

Press a 2" Square Inner Cap (38) into the Butterfly

Base (61). Press two 2" Square inner Caps (38) into

the Press Base (60).

Insert four 5/16" x 2 1/2" Carriage Bolts (1) up

through the indicated holes in the Butterfly Base (61)

and the Press Base (60). Note: If the Bolts fall out,

secure them by putting asmall piece of tape over

• the head of each Bolt, Place the Butterfly Base and

Press Base flat on the floor.

Attach the Press Base (60) to the Butterfly Base (61)

with two 5/16" x 2 1/2" Botts (3), two 5/16" Flat

Washers (19), and two 5/16" Nylon Locknuts (2).

2. Position the Butterfly Upright (62) as shown. Place

the bracket on the lower end of the Butterfly Upright

(62) over the indicated 5/16" x2 1/2" Carriage Bolts

(1) in the Butterfly Base (61). Hand tighten two 5/16"

Nylon Locknuts (2) onto the Bolts. Do not tighten the

Nylon Locknuts yet.

Place the bracket on the lower end of the Press

Frame Upright (59) over the indicated 5/16" x 2 1/2"

Carriage Bolts (1) in the Press Base (60). Hand tight-

en two 5/16" Nylon Locknuts (2) onto the Bolts. Do

not tighten the Nylon Locknuts yet.

38 19 3

61 60

Position

with the

" "3.-'Place _vo'_/e!ghi Burn'pers (8_ over'the indicated -"

holes in the Butterfly Base (61). Slide the Weight

Guides (58) into the indicated holes.

Attach the Weight Guides (58) to the Butt_;iy Base

(61) with two 3/8" x 2 1/2" Bolts (6), four 3/8" Flat

Washers (17), and two 3/8" Jam Nuts (18).

Slide the eight Weights (8) onto the Weight Guides

(58). Make sure the Weights are turned so the pin

grooves are on the bottom of the weights.

5°

Press a Weight Tube Bumper (76) into tiie lower end

of the Weight Tube (77). Slide the Weight Tube into

the center hole in the Weights (8).

Lubricate the holes in the Top Weight (78). Slide the

Top Weight onto the Weight Guides (58).

Press a 2" Square Inner Cap (38) into the Butterfly

Top Frame (64). Press two 1" Round Inner Caps (41)

into the top of the Butterfly Top Frame.

Attach the Butterfly Top Frame (64) to the Press Top

Frame (63) with two 5/16" x 2 1/2" Bolts (3), two 5/16"

Flat Washers (19), and two 5/16" Nylon Locknuts (2).

Press a 2" Square Inner Caps (38) into the end of the

Press Top Frame (63).

4Lubricate

!! °

_ o

41 64

/38

_._ Hold-the Butteflly -TopFrame-(64) and the Press Top

Fr._r:ne(63)-on the indicated brab'kets on"the Uprights

(59, 62) and the Weight Guides (58)• Note: Before

attaching the Top Frames to the Uprights, make

sure that both Weight Guides (58) are positioned

inside of the indicated holes.

Attach the Butterfly Top Frame (64) and the Press

Top Frame (63) to the Uprights (59, 62) and Weight

Guides (58) with four 5/16" x 2.3/4" Bolts (20), two

Top Plates (46), and four 5/16" Nylon Locknuts (2).

Do not tighten the Nylon Locknuts yet.

Secure the Weight Guides (58) to the Butterfly Top

Frame (64) and to the Press Top Frame (63) with two

3/8" x 2 1/2" Bolts (6), four 3/8" Flat Washers (17),

and two 3/8" Jam Nuts (18).

62 f

58--< -----. _',

_o'1 O

_-_2 _,.__.

59_

7, Turn the Seat Brace (75) so the nut is on the side as

shown. Attach the Seat Brace (75) to the Butterfly

Base (61) with the 5/16" x 2 1/2" Carriage Bolts (1)

and two 5/16" Nylon Locknuts (2). Do not tighten the

Nylon Locknuts yet.

8. Hold the Seat Bar (74) between the Seat Brace (75)

and the Butterfly Upright (62) so that the hole that is

closest to the welded plate is facing the Seat Brace.

Attach the Seat Bar (74) to the Seat Brace (75) with

two 5/16" x 2 1/2" Bolts (3), two 5/16" Flat Washers

(19), and two 5/16" Nylon Locknuts (2). Do not over-

Ugten the Bolts or the Curl Post attached in step

38 will not slide freely. Do not tighten the Nylon

Locknuts yet.

Attach the Seat Bar (74) to the Butterfly Upright (62)

with two 5/16" x 2 1/2" Bolts (3), two 5/16" Flat

Washers (19), and two 5/16" Nylon Locknuts (2).

Important: Go back and tighten all of the Nylon

Locknuts used in steps 1 through 8.

Hole /_] }'l ]o_._3

74 /"/ !

ii 6ii '1°

9_ Locate and open the pg,,Is bag labeled "ARM

ASSEMBLY."

See the inset drawing. Orient the Press Frame (53) as

shown. Lubricate a 3/8" x 8" Bolt (30). Attach the

Press Frame to the Press Base (60) with the 3/8" x 8"

Bolt, two 1" x 7/8" Plastic Bushings (29), and one 3/8"

Nylon Locknut (4). Do not overtighten the 3/8"

Nylon Looknut. The Press Frame must pivot easily.

iO. Press a 1 3/4" Square Inner Cap (37} into the top of a

Press Arm (54). Press a 1" Inner Cap (80) into the

indicated hole in the Press Arm.

Attach the Press Arm (54) to the bracket on the Press

Frame (53) with two 5/16" x 2 1/2" Bolts (3) and two

5/16" Nylon Locknuts (2).

Repeat this step to assemble the second Press Arm

(54).

Lubricate

11. Press a I 1/2" Inner Cap (79) into the Press Seat

Frame (52).

Slide the bracket on the Press Seat Frame (52) onto

the indicated 5/16" x 2 1/2" Carriage Bolts (1) in the

Press Base (60). Tighten two 5/16" Nylon Locknuts

(2) onto the Bolts.

Attach the Press Seat Frame (52) to the Press Frame

Upright (59) with two 5/16" x 2 3/4" Bolts (20), two

5/16" Flat Washers (19), and two 5/16" Nylon

Locknuts (2).

_12. PreS's-two.1 1/2_'SqeaFe Irme_ Caps-(79) into the Eeg _ "

Le_,er (49), -

Insert aBumper (33) between the brackets on the Leg

Lever (49). Secure the Bumper to the Leg Lever with a

#10 x 1" Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press

Seat Frame (52). Attach the Leg Lever to the Press Seat

Frame with a 5/16" x 2 1/4" Bert (81) and a 5/16" Jam

Nut (90). Do not overtighten the 5116" Jam Nut. It

must be easy for the Leg Lever to pivot.

Attach a 3/8" x 2 1/2" Eye Bolt (B3) to the Leg Lever (49)

with a 3/8" Flat Washer (17) and a 3/8" Nylon Locknut

13. Press a 1 3/4" Square Inner Cap (37) into each end of

• the Right Butterfly Arm (68). Wet the lower end of the

Arm with soapy water. Slide a 10" Pad (65) onto the

lower end of the Arm.

Lubdcate the indicated axle on the Butterfly Top Frame

(64). Orient the Right Butterfly Arm (68) as shown and

slide it onto the axle. Secure the Butterfly Arm with two

1" Retainers (25) and a 1" Round Cap (26). Note: Place

the Retainer Rings on top of the inverted Round Cap

and gently tap the Cap onto the axle with a hammer,

Make sure the teeth on the Retainer Rings bend

towards the Cap as shown in the inset drawing.

Repeat this step to assemble the Left Butterfly Arm (67).

14. Locate and open the parts bag labeled "CABLE

ASSEMBLY AND PULLEYS." For Cable Identification

and routing during steps 14 to 32, refer to the Cable

Diagrams and Cable ID Chart on pages 19 and 20.

Insert two 3/8" x 1" Bolts (15) into the welded brackets

on the Left and Right Butterfly Arms (67, 68), Secure the

Bolts with a3/8" Jam Nut (18).

Identify the Short Cable (71). It is approximately 74 1/2"

long and it has a closed loop on each end. Slide one

end of the cable onto each of the 3/8" x 1" Bolts (15).

Secure the Cable to the Bolts with 3/8" Jam Nuts (18).

Do not overtighten the Nylon Jam Nuts.

Remove both 31/2" Pulleys (5) from the pre-assembled

Adjustable Pulley Plates (44). Wrap the Short Cable (71)

around a 3 1/2" Pulley (5) in the direction shown. Attach

the 3 1/2" Pulley and a Cable Trap (39) to the top hole in

the two Adjustable Pulley Plates (44) with a 3/8" x 2" Bolt

(35) and a 3/8" Nylon Locknut (4). Make sure the Cable

Trap and Pulley Plates are oriented as shown.

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