Assa Abloy Norton UniTrol UNI-1600BC Series Bedienungsanleitung

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2533-020 Rev 1

ASSA ABLOY

Installation Instructions

An incorrectly installed or improperly

adjusted door closer can cause

property damage or personal injury.

These instructions should be followed

to avoid the possibility of

misapplication or misadjustment.

CAUTION

Components:

UniTrol Door Controls

UNI-1600BC Series Sized Closers

UNI-1601 Series Multi-Sized Closers

Power Adjustment Screw

(1/8 Hex Drive)

1601 Only

"BC" Valve

Pinion Cap

Closer

Size

Stamp "L"Valve "S"Valve

Soffit Plate

NOTE: For special applications a separate door and frame preparation template is packed with these instructions

Use this instruction sheet for installation sequence and closer adjustments only

• It is recommended that the door on which the door closer will be installed be hung on ball bearing hinges. Door must swing freely

• Door and Frame must be properly reinforced, or use of special fasteners employed, to prevent the mounting screws from pulling out.

• All dimensions are given in inches with corresponding metric dimensions (mm) in parenthesis.

Standard Frame

Installation

1-7/8 to 4-5/8

Frame Reveals

(Uses 6190 Bracket).

Bracket illustration page 4.

See Page 2

Deep Frame

Installation

Frame Reveals Over 4-5/8

(Uses 6191 Clamp Kit).

Bracket illustration page 4.

See Page 3

Flush Transom

Installation

Flush Partitions

(Uses 2022 Bracket).

Bracket illustration page 4.

See Page 4 Left Hand Door - LH

Right Hand Reverse - RHR

Right Hand Door - RH

Left Hand Reverse - LHR

Hinge Edge of Door

Right Hand Door - RH

Left Hand Reverse - LHR

Left Hand Door - LH

Right Hand Reverse - RHR

Arm Identification Arm Stamping

Door Width Main Arm Non Hold Open Hold Open

28” - 32”

(0.70 - 0.80m)

33” - 41”

(0.85 - 1.00m)

42” - 48”

(1.05 - 1.20m)

9-1/2”

(241mm)

11”

(279mm)

12-1/2”

(318mm)

6100-11

6100-13

6100-14

6100-1

6100-3

6100-4

Main Arm

Hold-Open Option

UniTrol Parallel

Arm Assembly

Optional

Cover

1600P

Hinge Edge of Door

Right Hand Door - RH

Left Hand Reverse - LHR

Left Hand Door - LH

Right Hand Reverse - RHR

Non Hold Open (UL Listed)

Hold Open (H) (Not UL Listed)

Sized

(Sizes 3, 4)

UNI-1603BC(H)

UNI-1604BC(H)

Multi-Sized

(Sizes 1 thru 6)

UNI-1601(H)

Models:

ASSA ABLOY

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2533-020 Rev 1

ASSA ABLOY

Template Information

Door Template Typical for All Installations

Frame Template for 1-7/8 to 4-5/8 Reveals

Dimensions for Doors 28” to 32” Wide

Opening Dimension A Dimension B Dimension C

Hold Open

85°

90°

95°

100°

105°

110°

Stop

90°

95°

100°

105°

110°

115°

Inches

10-1/2

9-3/4

9-1/4

8-7/8

8-1/2

8-1/8

mm.

267

248

235

225

216

206

Inches

8-5/8

7-1/2

7-1/8

6-3/4

6-3/8

mm.

219

203

191

181

171

162

Inches

9-5/8

8-1/2

8-1/8

7-3/4

7-3/8

mm.

244

229

216

206

197

187

Dimensions for Doors 33” to 41” Wide

Opening Dimension A Dimension B Dimension C

Hold Open

85°

90°

95°

100°

105°

110°

Stop

90°

95°

100°

105°

110°

115°

Inches

12-5/8

11-3/8

10-7/8

10-3/8

mm.

321

305

289

276

264

254

Inches

10-3/8

9-3/4

9-1/4

8-3/4

8-3/8

mm.

279

264

248

235

222

213

Inches

11-3/8

10-3/4

10-1/4

9-3/4

9-3/8

mm.

305

289

273

260

248

238

Dimensions for Doors 42” to 48” Wide

Opening Dimension A Dimension B Dimension C

Hold Open

85°

90°

95°

100°

105°

110°

Stop

90°

95°

100°

105°

110°

115°

Inches

14-1/4

13-5/8

12-1/2

mm.

381

362

346

330

318

305

Inches

13-1/4

12-1/2

11-7/8

11-1/4

10-3/4

10-1/4

mm.

337

318

302

286

273

260

Inches

14-1/4

13-1/2

12-7/8

12-1/4

11-3/4

11-1/4

mm.

362

343

327

311

298

286

Reveal

Reveal Reveal

• Door template is typical for all installations.

• Frame template must be selected according to frame reveal:

Frame Template at right

Frame Reveals 1-7/8 (48) to 4-5/8 (117).

(Uses 6190 Bracket) Bracket Illustration – Page 4.

Frame Template: Page 2

Frame Reveals Over 4-5/8 (117).

(Uses 6191 Clamp Kit) Bracket Illustration – Page 4.

Frame Template: Page 3

Frame Reveals 0 to 1/8 (0 to 3).

Flush Partitions (Uses 2022 Bracket).

2-3/4

(69.9)

3/8

(9.5)

(50.8)

5/16

(8)

7/16

(11.1)

Reveal

6190 Bracket

FRAME

TEMPLATE

3/4

(19.1)

(177.8)

DOOR

TEMPLATE

3/4

(19.1)

2-3/4

(69.9)

Hinge or

Pivot

L9-1/16

(230.2)

1/2

(12.7)

1-5/8

(41)

Holes for

1688

Dropplate

• Do not scale drawing.

• Left Hand door shown.

• Dimensions are in inches (mm).

(101.6)

1-1/2

(38.1)

1-1/4

(31.8) 1-1/8

(29)

Preparation for Fasteners

Door or Frame

Fasteners Drill-Sizes

Self-Drilling Screw

Wood 3/16” (4.30 mm)

Pilot hole required

1/4” - 20 machine screw Metal Drill: #7 (0.201” dia.)

Tap: 1/4” - 20

Sleeve nuts and bolts

Hollow

Metal

9/32” (7 mm) through;

3/8” (9.5 mm) door face

opposite to closer

Aluminum

or Wood 3/8” (9.5 mm) through

Aluminum

or Metal No drill required

Power Adjustment Chart

DOOR PARALLEL ARM

INSTALLATION

MAXIMUM DOOR SIZE

34”

(0.85 m)

36”

(0.9 m)

40”

(1 m)

44”

(1.1 m)

48”

(1.2 m)

*30 -360° TURNS MAXIMUM AVAILABLE

FULL 360 TURNS

OF POWER

ADJUSTMENT

SHAFT

1601 3

INT

EXT

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2533-020 Rev 1

ASSA ABLOY

Frame Template for Reveals Over 4-5/8

Door Template on Page 2

Frame Template for Flush Partitions

Door Template on Page 2

Installation Sequence

!Read Front Page.

Installations and component identification are on this page.

Arm assembly must be correct for width of door, see chart.

!Select Correct Door and Frame Template Combination.

Follow “Template Information” on Page 2 or Pages 2 and 3.

!Mark Location of Mounting Holes.

Use dimensions for hold-open or door stop angle desired.

Mark position of 4 holes on door for closer (or drop plate) and

6 holes on frame for soffit plate (or 4 for 2022 angle bracket).

!Prepare Holes for Fasteners.

See “Preparation for Fasteners” chart on Page 2.

!UNI1601 Model Only. Set approximate closing power using

“Power Adjustment Chart” at bottom of Page 2.

Typical Installation

Pinion Flat

!Mount Closer to Door.

Drop Plate first, if used. Place end with “S” and “L” valves

toward the lock edge of the door. If using optional cover see

“Cover” instructions at bottom of Page 4.

!Mount Arm to Frame.

Fasten soffit plate (or 2022 angle bracket if flush partition) to

frame. Mount 6190 bracket or 6191 clamps to reinforce soffit

plate.

!Install Arm on Pinion Shaft.

Close valves “S” and “L”. Rotate pinion over 45° to align main

arm letter “R” (right hand) or “L” (left hand) with pinion flat.

Fasten with arm screw. See “Typical Installation” figure above

right. Re-open valves “S” and “L”.

!Screw pinion cap onto the pinion shaft by hand or with a

Phillips screw driver - DO NOT OVER TIGHTEN. Skip this

step if optional cover is used.

!Adjust Closer.

See “Unit Adjustment” on Page 4.

2-3/4

(69.9)

3/8

(9.5)

(50.8)

5/16

(8)

7/16

(11.1)

Reveal

6191 Clamp Kit

5/16

(8)

2-1/8

(54)

4-3/8

(111)

Hinge

Pivot

Hinge

Pivot

3/4

(19.1)

1-3/4

(44)

2022 Bracket

1/2

(12.7)

2-1/2

(63.5)

1-1/2

(38.1)

(C + 1/8)

Left Hand Door

“S” and “L” Valves

Pinion Flat

Right Hand Door

“S” and “L” Valves

6190 Bracket

Soffit Plate

Main Arm

Hold-Open

“S” Valve

“L” Valve

Pinion Cap

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2533-020 Rev 1

ASSA ABLOY

Increase

Decrease

Closing Speed Control

Attention: Adjust Closing Speed

Time to between 4 to 7 seconds

from 90°. Use of the door by

handicapped, elderly or small

children may require greater

closing time. ADA code requires

that door take at least 3

seconds to close from 70° of

door opening to within 3”

(75mm) of the closed position. Closing Cycle

CLOSED

10°

Figure 1

CAUTION:

DO NOT BACK VALVES OUT OF

CLOSER OR A LEAK WILL

RESULT

CAUTION:

DO NOT BACK VALVES OUT OF

CLOSER OR A LEAK WILL

RESULT

Opening Door Control

Opening Cycle

• Backcheck (”BC”) valve controls the hydraulic resistance to door opening in backcheck range.

NEVER close this valve completely – it is not to provide a positive stop.

Figure 2

Unit Adjustment

• Valve “S” controls Sweep Range.

• Valve “L” controls Latch Range.

NOTE: By law the Americans with Disabilities Act (ADA) may

require that door closer installation comply with accessability

guidelines.

"L"Valve "S"Valve

1/8”

Hex

Key

Slow

Fast

1/8”

Hex

Key

Increase

Decrease

"BC" Valve

Closing Power Control Figure 3

1/8”

Hex

Key

Increase

Decrease

Bracket Illustrations Door Holder Option Figure 4

Standard 6190 Bracket

Deep Reveal Option

Spacer Block

Clamps

2 Clamp Screws

No. 6191 Reinforcing Kit No. 2022 Bracket

Flush Partition Option

4 Bracket

Screws

Hold-Open option is found at the arm elbow. To select

hold-open “on” or hold-open “off” and to adjust the hold-

open force ... use screwdriver as illustrated.

Turn 90°

To “Off”

Press & Turn

To Decrease

Force

To Increase

Force

Hold-Open

“On”

Hold-Open Force

Cover (Optional Cover 1600P)

Thread in screws before mounting closer. Leave enough gap

between the head of the screw and the closer to slide the

cover on. Slide the cover over the closer and secure the

mounting screws after installation is complete.

4=1604BC

3=1603BC

To identify your model:

1- 6=1601

Date

Code

1-6

Size

Code

Power Adjustment Chart

DOOR PARALLEL ARM

INSTALLATION

MAXIMUM DOOR SIZE

34”

(0.85 m)

36”

(0.9 m)

40”

(1 m)

44”

(1.1 m)

48”

(1.2 m)

*30 -360° TURNS MAXIMUM AVAILABLE

FULL 360 TURNS

OF POWER

ADJUSTMENT

SHAFT

1601 3

INT

EXT

Adjust as required. Product is shipped at

approximately 8 turns of spring adjust.

3000 Highway 74 East • Monroe, NC 28112

Tel: (800)-438-1951 ext. 6030

www. no r to nd oo rc ont rol s. co m

supp or t. aa dcg @as saa bl oy. co m

ASSA ABLOY

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