Baxi Gallery Series Montageanleitung

5112253/01

INSTALLER GUIDE

INSTALLER: Please leave this guide with the

owner

Model BR660VA

Heat Engine

POWER FLUE INSET GAS FIRE

(GC No. 32-032-44)

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

WHEN CONVERTED USING CONVERSION KIT NO. 0591149 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

For technical advice firstly contact your retailer. If further advice is required then call

0161703 8157 for The Midlands and North or

01462 813 138 for The South.

Safety First.

This gas fire is CE Approved and designed to meet the appropriate British Standards

and Safety Marks.

Quality and Excellence.

This fire has been manufactured to the highest standards of quality and excellence and

was manufactured under a BS EN ISO 9001 quality system accepted by the British

Standards Institute.

The Highest Standards

The manufacturer is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

The manufacturer is a CORGI registered company. This gas fire must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet.

Baxi Fires Division, Erdington, Birmingham B24 9QP

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

CONTENTS

Section Heading Page

1. SAFETY 4

2. APPLIANCE DATA 4

3. GENERAL INSTALLATION REQUIREMENTS 5

4. APPLIANCE DIMENSIONS 12

5. UNPACKING 14

6. PREPARING FOR INSTALLATION 16

7. WALL PREPARATION 16

7.1 General. 16

7.2 Brick, stone etc. building. Main case in front of wall 17

7.3 Brick, stone etc. building. Main case recessed into wall. 17

7.4 Lintel installation. 18

7.5 Timber frame building. Firebox in front of wall. 19

7.6 Wall preparation for flue tube. 19

7.7 Core drilling. 19

7.8 Hammer and chisel cutting. 19

7.9 Combustible walls (wood, fibreboard, plasterboard etc.). 20

7.10 Fixing the appliance in position. 21

7.11 Prepare flue assembly. 22

8. INSTALLATION OF ELECTRICS, FIREBOX AND FAN BOX 22

8.1 Securing firebox to wall - cable retention. 23

8.2 Securing firebox to wall using fixing brackets. 23

8.3 Fan box installation. 24

8.4 Electrical installation 26

8.5 Refitting the burner unit. 27

8.6 Electrical test. 28

8.7 Terminal guarding. 29

9. GAS SUPPLY INSTALLATION 29

9.1 Gas supply connection. 29

9.2 Preliminary burner checks. 29

9.3 Check reference pressure . 30

10. FITTING THE CERAMIC FUEL EFFECT 31

11. FITTING THE FASCIA 31

12. CHECKS 32

13. FINAL REVIEW 34

14. SERVICING PARTS AND REPLACEMENT 34

Page 3

INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling:

!The lifting weight of this appliance is as below:

Heat engine and convector box asembly 9.15 kg.

Fan unit assembly 5.97 kg.

!One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

2. APPLIANCE DATA

This product uses fuel effect pieces, gaskets and a burner compartment rear wall

containing Refractory Ceramic Fibres (RCF), which are man-made vitreous

silicate fibres. Excessive exposure to these materials may cause irritation to eyes,

skin and respiratory tract. Consequently, it is important to take care when

handling these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a minimum,

during installation and servicing we recommend that you use a HEPA filtered

vacuum to remove any dust and soot accumulated in and around the fire before

and after working on the fire. When replacing these articles we recommend that

the replaced items are not broken up, but are sealed within a heavy duty polythene

bag, clearly labelled as RCF waste. This is not classified as “hazardous waste” and

may be disposed of at a tipping site licensed for the disposal of industrial waste.

Protective clothing is not required when handling these articles, but we recommend

you follow the normal hygiene rules of not smoking, eating or drinking in the work

area and always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

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INSTALLER GUIDE

* When converted using Kit 0591149.

The appliance data label is located on a plate at the base of the fire. This can be seen by

removing the lower firefront and casting.

3. GENERAL INSTALLATION REQUIREMENTS

3.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom, all electrical supply installation must be installed in accordance

with the current edition of the IEE Wiring Regulations (BS7671).

In the United Kingdom the installation must also be in accordance with:

a) All the relevant parts of local regulations.

b) The current edition of the Building Regulations issued by the Department of the

Environment and the Welsh Office or the Building Standards (Scotland) (Consolidation)

Regulations issued by the Scottish Development Department.

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INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)

Input - Min. (Gross) 2.2kW (7,500Btu/h) 3.6kW (12,280Btu/h)

Output - Max. 3.12kW (10,600Btu/h)

3.6kW (12,280Btu/h)

Output - Min 1.1kW (3,750Btu/h) 1.8kW (6,140Btu/h)

Inlet Test Pressure (Cold) 14.9 ± .75mbar (6.0 ± 0.3in

w.g.)

34.9 ± 0.75 mbar (14.0 ±

0.3in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Bray Cat. 18 Size 400 Bray Cat. 18 Size 170

Pilot & Atmosphere Sensing

Device SIT Ref. NGOP9044 SIT Ref. OPLPG9222

Ignition Piezo Electric. Integral with

Gas Tap

Piezo Electric. Integral with

Gas Tap

Aeration Non-adjustable Non-adjustable

Electrical Supply 230V ~ 50Hz AC 230V ~ 50 Hz AC

Fan motor rating 55W 55W

Fuse rating 3A 3A

c) All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 5440 Part 1

BS 5871 Part 2 & 3

BS 6891

In the republic of Ireland the installation must also conform with:

a) The current edition of IS 813 “Domestic gas installations”

b) All relevant national and local rules in force.

c) The current ETCI National Rules for Electrical Installation.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

3.1.2

Electrical isolation of the unit should be by means of a switched 3A fuse spur that

should be readily accessible to the user, easily identifiable and sited within reach of the

mains cable provided. It should only connect this appliance.

3.1.3 This fire is a fan flued appliance for installation on an outward facing wall of a

conventional home which does not have a purpose built flue or chimney.

3.1.4

As supplied, the appliance is suitable for homes constructed of brick, stone, etc.,

the appliance can be installed into walls up to a maximum thickness as shown below.

If the fire box is in front of the finished wall surface: 600mm (23 5/8in) max.

These dimensions are from the finished internal wall surface (including any surround

material) to the external wall surface.

3.1.5

Installation to a timber framed building should be in accordance with the relevant

sections of Institute of Gas Engineers publication IGE/UP/7 “Gas installations in timber

frame buildings”. Please note that advice should be sought before installing in a

timber frame building since the alterations required may nullify any NHBC cover

relating to the property. If in doubt, guidance should be requested from your local

authority planning or building department.

This appliance must be mounted with a non-combustible hearth (See figure 1) (N.B.

conglomerate marble hearths are considered as non-combustible). The fire box must be

mounted on a non-combustible surface level with the hearth. The hearth must project at

least 300mm forward of the fire box front and be at least 625mm wide (see illustrations

in “wall preparation” section). The hearth material must be at least 12mm thick. The

periphery of the hearth (or fender) should be at least 50mm above floor level to

discourage the placing of carpets or rugs over it.

The surface of the hearth must be sufficiently flat to enable the bottom of the fascia /

Page 6

INSTALLER GUIDE

firefront to be aligned horizontally. Any excessive unevenness (uneven tiles, Cotswold

stone, etc.) should be rectified.

3.1.6 The appliance must not stand on combustible materials or carpets.

The appliance must not be fitted directly against a combustible wall. If the

appliance is to be fitted against a wall with combustible cladding or skirting board, such

materials must be removed from the area covered by the fascia of the appliance. We

suggest that the actual fascia is used as a template to mark the area for combustible

cladding removal.

The appliance can be fitted to a purpose made proprietary class “O” 150°C surround.

The opening in the surround or wall recess for the fire box must be within the limits

shown in figure 1.

3.1.7. ‘Hole-in-the-wall’ Installations

It is recommended that a hearth should be installed as in figure 1.

If fitting a fascia that has a firefront designed to sit on a hearth, a reduced depth hearth

is recommended. This is necessary to support the firefront. The heat engine must be

installed so that distance from the base of the fireplace opening in the wall to the

finished floor level shall be at least 88 mm.

If fitting a fascia that does not have a separate firefront and a hearth is not fitted, the

Page 7

INSTALLER GUIDE

Figure 1. Hearth and recess requirements

heat engine must be installed so that distance from the base of the fireplace opening in

the wall to the finished floor level shall be at least 88 mm.

3.1.8 The front face of the wall should be reasonably flat over the area that will be

covered by the fire box top and side flanges to ensure a good seal. The minimum height

from the top surface of the hearth to the underside of any shelf made from wood or

other combustible materials is as follows:-

3.1.9 The minimum height from the top surface of the hearth to the underside of any

shelf made from wood or other combustible materials is detailed below.

!For a shelf up to 150mm deep: Minimum height = 700mm.

!For a shelf deeper than 150mm: 700mm + 12.5mm for every 25mm depth over

150mm. (See Graph 1)

3.1.10Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance. Please

bear this in mind when installing.

3.1.11

The appliance must not be installed in any room that contains a bath or shower or

where steam is regularly present.

Page 8

INSTALLER GUIDE

Graph 1.

3.1.12

An extractor fan may only be used in the same room as this appliance, or in any

area from which ventilation for the appliance is taken, if it does not affect the safe

performance of the appliance. Note the spillage test requirements detailed further on in

this manual. If the fan is likely to affect the appliance, the appliance must not be

installed unless the fan is permanently disconnected, or provision is made to ensure that

the fan and the appliance cannot be used at the same time.

A fan-powered flue system tends to depressurise the room containing the appliance.

3.1.13 Normal adventitious ventilation is usually sufficient to satisfy the ventilation

requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and

in IE reference should be made to the current edition of IS 813 “Domestic gas

Installations” which makes clear the conditions that must be met to demonstrate that

sufficient ventilation is available, however the spillage check (See further on in this

guide) may indicate a need for further ventilation in order to ensure that there is

adequate air replacement. If necessary seek expert advice.

3.1.14 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the

appliance closes down after a period of operation for no apparent reason, the consumer

should be informed to stop using the appliance until the installation and appliance have

been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable

amount of harmful products of combustion accumulate. Under no circumstances should

the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement

part should be fitted. The individual A.S.D components are not replaceable.

3.1.15

A fireguard complying with BS 8423 should be fitted for the protection of young

children, the elderly, or the infirm.

3.1.16

The minimum allowable distance from the outside of the appliance fascia to a

corner wall having combustible material or any other combustible surface which

projects beyond the front of the appliance is 100mm.

For access purposes a 50mm clearance is recommended from non-combustible surfaces.

Page 9

INSTALLER GUIDE

Page 10

INSTALLER GUIDE

Figure 2

Dimension

(See fig.2) Terminal Position Minimum

Distance

A* Directly below an opening, air brick, opening window etc. 300mm

B* Above an opening, air brick, opening window etc. 300mm

C* Horizontally to an opening, air brick, opening window etc. 300mm

DBelow gutters, soil pipes or drain pipes 75mm

EBelow eaves 200mm

FBelow balconies or car port roof 200mm

GFrom a vertical drain pipe or soil pipe 150mm

HFrom an internal or external corner 200mm

IAbove ground, roof or balcony level 300mm

JFrom a surface facing the terminal 600mm

KFrom a terminal facing the terminal 1200mm

LFrom an opening in a car port (e.g. door, window) into dwelling 1200mm

MVertically from a terminal on the same wall 1500mm

NHorizontally from a terminal on the same wall 300mm

OProjection outward from wall 50mm

*In addition, the terminal should not be nearer than 150mm to an opening in the

building fabric formed for the purpose of accommodating a built-in element such as a

window frame or door frame. See figure 3.

Minimum distances for terminal positions shown in the table are from slot openings.

(See Figure 4)

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