Blue Ox BX4102 Bedienungsanleitung

Page 1 of 6 292-2625 Rev. G 12/17/10

Attachment Tab Height: 22 1/2”

Attachment Tab Width: 32 1/4”

2002-09 HUMMER H2

Installation Instructions

BX4102

1. Blue Ox®towing products and accessories

are intended to be installed by Blue Ox®

Dealers who are familiar with our products and

have the equipment and knowledge to do “ﬁt

work”. When necessary, Blue Ox®Dealers can

be found at www.blueox.com or by contacting

our Customer Care Department at (402)

385-3051.

2. Many Blue Ox®Baseplates are designed to

use existing holes and hardware to mount

the baseplate to the towed vehicle. Even

though bolts are there, do not assume they

are adequate for baseplate mounting. Always

use hardware supplied in the hardware kit

or existing hardware speciﬁed in the

Baseplate Installation Instructions.

Conﬁrm the towability and pre-towing

procedures for your vehicle with

the owner’s manual or contact the

vehicle’s manufacturer for speciﬁc

towing procedures.

Serial Number

Please read BOTH these Installation Instructions and the General Towing Instructions

before attempting to install or operate this equipment.

Bolt Size Grade 5 Grade 8

1/4” 10 14

5/16” 19 29

3/8” 33 47

7/16” 54 78

1/2” 78 119

5/8” 154 230

Bolt Torque Speciﬁcations

Torque in Foot-Pounds for Inch Bolts

Bolt Torque Speciﬁcations

Torque in Foot-Pounds for Metric Bolts

Bolt Size Grade 8.8 Grade 10.9

6MM 6 8

8MM 16 22

10MM 31 40

12MM 54 70

14MM 89 117

ﬁ

ons

orque

Foot-Pounds

Bolts

GrGr

4”

”

8”

16”

2”

8”

Bolt

ue S

ﬁ

ations

Torque

n Foot

Pounds for

tric Bolts

Torq

Foot Pounds

for

Bolts

e10

8.8.

Failure to read and follow these instructions

could result in separation of the towed vehicle

from the tow bar, causing property damage,

loss of towed vehicle, personal injury or death.

WARNING

If the front of your vehicle looks different

than this, call us at (402) 385-3051.

Parts List

Ref. No. Qty. Part # Description

1 2 61-6034 Weldment, Baseplate, BX4102

2 2 61-6218 Weldment, Convenience Link, BX4102

3 2 101-6897 Backing Plate, BX4102

4 4 201-0147 1/2-13 x 4 1/2” Hex Bolt, Grade 5, ZP

5 4 203-0012 1/2” Lock Washer, ZP

6 4 202-0005 1/2-13 Hex Nut, ZP

7 1 101-6898 Electrical Bracket, 70 Deg. BD

8 2 201-0111 1/4-20 x 3/4” Slot Truss Head Screw

9 2 203-0008 1/4” Lock Washer, ZP

10 2 202-0069 1/4-20 Hex Flange Whiz Lock Nut, ZP

11 2 201-0192 #10-32 x 1/2” Slot, Rd. Hd. Screw

12 2 203-0054 #10 Lock Washer, ZP

13 2 202-0047 #10-32 Hex Nut

14 2 101-5822 Adapter, 4 Way Connector, ZP

15 2 201-0654 #10-16 x 1” Self Drilling Screw, ZP

16 2 Existing Metric Bolt

Important:

Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a

bolt is lost or in need of replacement, for your safety and the preservation of your baseplate, be sure to use a replacement

bolt of the same grade (In most cases it will be Grade 5, please reference the parts list above). Replacement parts

may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/or altering these installation

instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-

motorized vehicle will void the warranty.

Tools Required

18MM Socket

Right Angle Drill

Flat Screw Driver

Small & Large Vise Grips

7/16” Socket

17/32” Drill Bit

3/4” Socket

Hammer

Loctite®RED

2002-09 HUMMER H2

Installation Instructions

BX4102

Page 2 of 6 292-2625 Rev. G 12/17/10

Vehicle Weight:

The weight of this vehicle is near the Class

III, 5,000 lbs. rating limitations. Some models,

depending on options, may well exceed this

5,000 lb. rating. Be sure to conﬁrm the weight of

your individual vehicle before towing.

Tow Bar Adapters are NOT to be used with

vehicle’s weighing over 5,000 lbs.

Installation Notes: The metal bumper

and tow hooks are removed for installation.

The tow hooks are not reinstalled. Drilling is

required.

The dimensional variations between otherwise

identical vehicles can be considerable.

While the baseplate was designed for easy

installation, it may be necessary to tailor the

baseplate slightly to compensate for auto

manufacturer’s tolerances. These minor

adjustments may include ﬁling a hole slightly,

bending electrical rods or bending end plates.

The BX8869 Bulb and Socket Wiring Kit is

recommended for this vehicle.

2002-09 HUMMER H2

Installation Instructions

BX4102

1. Pull the center grille insert forward to release

the four clips, one on each side and two in the

middle. Set insert aside to be reinstalled later.

The passenger’s side is shown in the photo

above.

2. Remove the two rubber inserts from the top of

the bumper. Set the rubber inserts aside to be

reinstalled later.

Installation Instructions:



Possible Location for the BX8869

Bulb and Socket Kit.



Page 3 of 6 292-2625 Rev. G 12/17/10

Handling of some cosmetic parts

when installing this product may

require the use of protective covers,

rags, specialty tools, etc. to prevent

damage.

3. Using the 18MM socket, remove one metric bolt

from the top of the bumper. Do this to both sides of

the vehicle. Set bolts aside to be reinstalled later.

5. Using the 18MM socket, remove three metric bolts from the tow hook, two on the inside (see photo 5-a) and

one on the outside (see photo 5-b). Pull tow hook forward and set aside. Do this to both sides of the vehicle.

The tow hooks will not be reinstalled. Please return them to the customer.



5-a

2002-09 HUMMER H2

Installation Instructions

BX4102



4. Just below the bumper, remove two metric bolts

with the 18MM socket. Pull the metal bumper

forward and disconnect the fog lights. Set bolts and

metal bumper aside to be reinstalled later.



5-b

Page 4 of 6 292-2625 Rev. G 12/17/10

When using power drills be aware of the

dangers of torque and drill bit length.

BE SURE TO USE LOCTITE®RED ON ALL BOLTS

BEFORE TIGHTENING. TIGHTEN ALL BOLTS

ACCORDING TO THE TORQUE CHART ON THE

FRONT PAGE OF THESE INSTRUCTIONS OR ON

PAGE 3 OF THE BASEPLATE TOWING GENERAL

INSTRUCTIONS.

6. Insert the baseplate weldment into the tow hook

opening and align the backing plate with the

outside tow hook hole, 1/4” forward of the frame

rail, clamp in place and install the 4 1/2” hex bolt,

1/2” lock washer and 1/2-13 hex nut. Do this to

both sides of the vehicle.

8. Reinstall the metal bumper fascia using upper

existing bolts but do not tighten completely. Install

the convenience link weldment to the lower existing

bolt, tighten all bolts completely and reinstall the

rubber inserts, fog lights and grill insert.



2002-09 HUMMER H2

Installation Instructions

BX4102



7. Using the baseplate weldment as a template, drill

through the forward existing hole on the inside

of the frame rail with the right angle drill and the

17/32” drill bit. Do this to both sides of the vehicle.

If a right angle drill is not available, it may be

necessary to remove the winch bracket to allow

room for drilling.



8 9. Using the 1” self tapping screw, install the electrical

bracket just below the license plate bracket while

ensuring enough clearance for the bracket cover to

open.

Page 5 of 6 292-2625 Rev. G 12/17/10

One Mill Road, Industrial Park

Pender, Nebraska 68047

Phone: (402) 385-3051

Fax: (402) 385-3360

www.blueox.com

CUSTOMER SERVICE COMMITMENT

Blue Ox is committed to providing you with

exceptional customer care throughout your lifetime

with our products. Our team is here to assist you

with any questions you may have regarding the

performance of your product. Simply call 1-402-

385-3051 and you can speak with our customer

care team.

Additionally, please visit our website to see

which rallies our Destination America team will

be attending. For a nominal fee, our service

technician will service your towing system to

ensure it’s in proper working condition. Also as

a commitment to our customers, should you visit

our factory you can stay at our full service Blue

Ox campground at no charge along with enjoying

a factory tour.

Again thank you for being our customer and for

the conﬁdence you have shown in the performance

of our products. It is because of customers like

you we enjoy the success we have today.

This vehicle is equipped

with standard tabs

Install the tow bar and safety cables according

to the instructions included in their packages.

Do not substitute other devices if the tow bar

pin and clip are lost.

DEALER OR INSTALLER: BE CERTAIN

THE USER RECEIVES THE INSTRUCTION

SHEETS.

2002-09 HUMMER H2

Installation Instructions

BX4102

DEALER or INSTALLER:

Be certain the user receives ALL

technical documentation for their products.

Be sure that ALL electrical connections

are plugged in properly and functioning

BEFORE Installing the fascia.

If the baseplate is in an accident, it must

be replaced. DO NOT use it again! An

accident can cause unseen damage and

using it again could result in more dam-

age or serious injury. DO NOT use the

baseplate if it is damaged or missing parts.

Page 6 of 6 292-2625 Rev. G 12/17/10

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