Bosch BTOK Bedienungsanleitung

6720645551-00.1V

Installation Instructions

Outdoor kit

For models: C1210ESC, C1210ES, C1050ES, 940ESO, 940ES,

830ES

Part no. BTOK

Warning: This kit must be installed by a qualified

installer in accordance with these instructions and

all applicable codes and requirements of the

authorities having jurisdiction.

6 720 645 551 (2010/06) US

6 720 645 551

Outdoor installation

1 Outdoor installation

1.1 Warnings

This outdoor kit includes:

• Supports (2) with screws

• Sealing gasket

• Control panel shield

• Outdoor vent cap.

Danger: The top of the outdoor kit will

get very hot during operation. Keep

away from children. Install heater in a

location where the top of the kit cannot

be reached by small children.

Danger: Flue gas will be released

through the outdoor kit. Flue gas is very

hot and contains carbon monoxide. The

outdoor kit cannot be installed on a

water heater mounted indoors. To

prevent risk of fire and carbon monoxide

poisoning, maintain all clearances

indicated in these instructions.

Danger: Do not place or store any

combustible material within 5 feet of the

appliance. Maintain specified clearance

to combustibles on the wall where the

appliance is installed and any adjacent

walls or overhang. Observe all

clearances required in this manual.

Danger: Surface temperature of the kit

is less than 140°F, except highest top

surface which may reach 300°F.

Warning: Do not mount water heater

directly onto vinyl siding, see Fig. 10.

Danger: the freeze prevention kit on

the appliance is designed to provide

protection from temperatures down to

approximately 5°F for short term

conditions only. It will not protect the

appliance in areas where the

temperature is routinely expected

to be below freezing. The freeze

prevention kit will not protect plumbing

outside the appliance from freezing.

Precautions must be taken:

BAlways drain the water heater if it will

be exposed to long term freezing

conditions.

Danger: the water in this appliance is

cold and always remains cold except for

the times when the burner is on. In the

event of power outage in conjunction

with freezing temperatures, it is

recommended that the heater be

drained.

Warning: Damage to the appliance

from freezing is not covered under the

manufacturer's warranty.

6 720 645 551

Selecting heater location

2 Selecting heater location

Before proceeding, read the water heater installation

manual. If the information in that manual is not followed

exactly, a fire, explosion or poisoning by carbon monox-

ide may result causing property damage, personal injury

or death.

BThis appliance is not designed to be installed

outdoors in climates that commonly fall below

freezing (32°F).

BChoose an outside wall for the installation. Installa-

tion on a wall protected by an overhang above is rec-

ommended.

BSize the water and gas connections according to the

instructions in the water heater installation manual.

Use unions when connecting both water lines and

gas supply line to the heater.

Minimum clearances

If the appliance is installed under an overhang, there

must be a minimum 36” clearance from the top of the

appliance and the mounting area must be open in front

and on the sides of the appliance.

Fig. 1

Ref. Description Min.

distances

ADirectly below or adjacent to

an opening; operable

windows, doors and any fresh

air openings

≥1 ftB

D From any adjacent wall ≥1 ft

EBelow a gutter, sanitary

pipework, eaves or overhang ≥3 ft

F Above ground ≥1 ft

GFrom a gas meter or gas

regulator

≥3 ft

Table 1 Clearances

6720645551-10.1V

Best practice note: The clearances in

Fig. 1 and table 1 are the minimum

allowed by the standard.

When possible consider maximizing the

clearances A, B, C, D and E to allow for

the effects of wind and frequently used

door and window openings.

6 720 645 551

Installing outdoor kit

3 Installing outdoor kit

Replace the control panel shield

BLoosen the two Philips head screws located on

bottom rear of cover (see Fig. 2).

Fig. 2 Loosen the two screws

BRemove the front cover panel and replace the

original control panel shield with shield provided in

the kit, see Fig. 3.

Fig. 3 Replace the control panel shield

BAfter replacing the control panel shield re-position

the front cover.

B1. Remove the cover plate (A) from the top of the

appliance, as shown in Fig. 4.

Fig. 4

B2. Attach the supports (B) to the appliance with the

four provided screws, as shown in Fig. 4.

Before mounting the outdoor kit on the appliance:

Remove the exhaust seal from outdoor vent cap:

For condensing appliances only:

BRemove inner seal, see Fig. 5.

Fig. 5 Condensing appliances only

(C1050ES, C1210ESC, C1210ES)

This applies for all models except for the

model 940ESO.

Warning: The control panel shield

must always remain closed, except

when making adjustments, to prevent

damage to heater from weather.

6720608547-14.1AL

This applies for all models except for the

model 940ESO.

6720645551-16.1V

6 720 645 551

Installing outdoor kit

B3. Attach the gasket provided with the kit as shown

in Fig. 6.

Fig. 6

B4. Install supplied Freeze Prevention Kit (separate

packaging). Follow separate installation instructions

provided with Freeze Prevention.

Note: Freeze Prevention is not designed to

protect the appliance during long durations

below freezing or to protect plumbing outside

the appliance. Always drain the water heater if

it will be exposed to long term freezing condi-

tions.

BPosition the outdoor vent cap on the top of the

appliance, as shown in Fig. 7.

Fig. 7

BAttach the outdoor vent cap to the appliance by

fastening the two provided screws and washers, see

Fig. 8.

Fig. 8

6720645551-15.1V

6720645551-11.1V

NOTE: Once this kit is installed, the

outdoor vent cap will need to be removed,

before removing front cover.

6720645551-12.1V

6 720 645 551

Mounting instructions

4 Mounting instructions

BThe water heater is approved for installation directly

on an outside wall. Secure the wall mounting bracket

provided with the water heater to a wall surface. See

Fig. 9.

BThe installation method of the mounting bracket will

depend on the type of mounting surface. Due to the

varieties of building siding or surfacing, the installer

must decide how best to support and level the heater

on an outside wall. It is recommended that horizontal

or vertical support boards or plywood sheathing (1/

2” minimum) first be attached to the wall surface. The

heater must also be kept level on the wall surface.

Fig. 9 Installation on wood siding

Fig. 10 Installation on vinyl siding

Warning: Do not mount heater directly

to vinyl siding.

With vinyl siding, a 3½' x 4' area of the

siding must first be removed and then

replaced with wood or other non-plastic

material. See Fig. 10.

Plywood (½" minimum)

or other solid wood

material(s) to anchor the

wall support bracket and

keep the heater level

against wall surface

Wood

siding

6720608547-08.1JS

4’

Vinyl siding

Wood or

non-plastic

material

3½’

³12” ³12”

³12”

6 720 645 551

Recess box - Outdoor installation

5 Recess box - Outdoor installation

5.1 Warnings

Danger: The top of the outdoor kit will

get very hot during operation. Keep

away from children. Install heater in a

location where the top of the kit cannot

be reached by small children.

Danger: Flue gas will be released

through the outdoor kit. Flue gas is very

hot and contains carbon monoxide. The

outdoor kit cannot be installed on a

water heater mounted indoors. To

prevent risk of fire and carbon monoxide

poisoning, maintain all clearances

indicated in these instructions.

Danger: Do not place or store any

combustible material within 5 feet of the

appliance. Maintain specified clearance

to combustibles on the wall where the

appliance is installed and any adjacent

walls or overhang. Observe all

clearances required in this manual.

Danger: Surface temperature of the kit

is less than 140°F, except highest top

surface which may reach 300°F.

Danger: the water in this appliance is

cold and always remains cold except for

the times when the burner is on. In the

event of power outage in conjunction

with freezing temperatures, it is

recommended that the heater be

drained.

Warning: Damage to the appliance

from freezing is not covered under the

manufacturer's warranty.

6 720 645 551

Installations

6 Installations

6.1 Installation only with Recess box

This outdoor kit is intended to be installed together with

recess box.

Fig. 11 Mounting the heater inside recess box

Fig. 12 Close the recess box cover with Padlock

6.2 Installing outdoor vent cap on the

appliance

B1. Attach the supports (A) to the appliance by fasten-

ing with the four provided screws, as shown in

Fig. 13.

Fig. 13

Before mounting the outdoor kit in the appliance:

BPosition the outdoor vent cap on the top of the appli-

ance, as shown in Fig. 14.

Fig. 14

6720644956-06.1V

6720644956-08.1V

Warning: The control panel shield

must always remain closed, except

when making adjustments, to prevent

damage to heater from weather.

6720644956-03.1V

6720645551-01.1V

6 720 645 551

Installations

BAttach the outdoor vent cap to the appliance by fas-

tening the two provided screws and washers, see

Fig. 15.

Fig. 15

Installation of frame in the heater

To install the protection grill in the heater;

BTilt the frame on one direction, as showed in Fig. 16.

BPush the frame to fit the Outdoor vent cap.

Fig. 16

BPlace the protection grill in the Outdoor vent cap.

Fig. 17

BFix the frame and protection grill with two screws.

Fig. 18

NOTE: Once this kit is installed, the

outdoor vent cap will need to be removed

before removing the front cover.

6720645551-02.1V

6720645551-04.1V

6720645551-05.1V

6720645551-06.1V

6 720 645 551

Installations

BPosition the recess box cover as showed in Fig. 19.

Fig. 19

BFix the frame to the recess box cover with 4 screws

and silicone washers.

Fig. 20

6720645551-07.1V

6720645551-09.1V

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